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Global Leader of Passive Components

Global Leader of Passive Components. Aluminum Electrolytic Capacitors. COMPANY OVERVIEW PRODUCT PORTFOLIO TECHNICAL DATA MARKET & APPLICATIONS. Export Classification: EAR99. Company Overview. Founded in 1921.

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Global Leader of Passive Components

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  1. Global Leader of Passive Components

  2. Aluminum Electrolytic Capacitors • COMPANY OVERVIEW • PRODUCT PORTFOLIO • TECHNICAL DATA • MARKET & APPLICATIONS Export Classification: EAR99

  3. Company Overview • Founded in 1921. • Represented in 23 countries world wide, SIC SAFCO continues to develop its presence on the international market. • SIC SAFCO : 1 plant in St Nazaire, located 5 Km from La Baule (France) ISO 9001 (2000) • 3 Mio € of investments in new Factory • Acquisition of competitor lines and know how in 2009 Export Classification: EAR99

  4. Company Overview SIC SAFCO’s advantages as a technical expert company • Over 80 years of experience in Alu Caps • Meet Highest quality standards • Outstanding Design-In support. Specific design on request (cases, voltages, mounting in bank,..). Short development phase. • Customer’s support (technical assistance, certificates of conformity,..) • Management of Product obsolescence • Investigation & Test Devices :Sic Safco cancarry out different tests : Vibrations, Humidity tests, Quick temperature Changes, Salt Fog, X Rays … • Flexibility : Small & medium quantities possible. • Reliable Service Export Classification: EAR99

  5. Technical Advantages • Climatic Category : -60°C up to +150°C • Large voltage range : from 6,3V to 630V nominal and over 20 000V for banks of capacitors. • Capacitance : from 1µF to 2,2F (Very high capacitance volume ratio for Charge & Discharge applications.) • Very long life time : can reach 32 000h at 105°C • Vibration : reliable at 20g • Low pressure resistance : 28 000 m / 92 000 feet • High ripple current : up to 150 A.r.m.s per capacitor (7 700A peak current per unit) / 1 500 Ar.m.s per bank Export Classification: EAR99

  6. Product Portfolio SIC-SAFCO proposes 30 products ranges, composed of 5 families RADIAL, single ended: ALSIC SCREW TERMINALS: FELSIC RADIAL, flat design: CUBISIC RADIAL, SNAP-IN: SNAPSIC AXIAL: PRORELSIC/SICAL/ CO31-CO33 Export Classification: EAR99

  7. In R&D, Low ESR ultra compact Screw Terminals 85°C 105°C 125°C TEMPERATURE RANGE FELSIC 105 16.450V -10+30% FELSIC 85 10.630V -10+30% FELSIC 125 FRS 16.350V -10+30% FELSIC 85 M 10.630V ±20% FELSIC 105 TFRS 10.100V -10+50% STANDARD BC BD Maintenance: FELSIC O37-O39 10.400V -10+50% COMPACT Capacité élevée High CV Value FELSIC CAPAX 10.500V ±20% FELSIC 105 LP 10.450V -10+30%, Ø90X67 FELSIC 85 LP 10.500V -10+30%, Ø90X67 Fort courant ondulé High Ripple Current FELSIC HV 160.450V ±20% FELSIC I-PLUS 200.500V ±20%, Export Classification: EAR99

  8. Screw Terminals Export Classification: EAR99

  9. Snap In 2 PINS 125°C 85°C 105°C SNAPSIC 105 16.500V ±20% SNAPSIC 16.500V ±20% SNAPSIC 125 16.100V ±20% STANDARD SNAPSIC CAPAX 350.500V ±20% SNAPSIC CAPAX 25.250V ±20% COMPACT SNAPSIC 125 400. 450V ±20% SNAPSIC HV 160.500V ±20% Fort Courant Ondulé High Ripple Current 4 PINS SNAPSIC 105 4P 16.500V ±20% SNAPSIC 4P 16.500V ±20% STANDARD SNAPSIC 105 LP 16.500V ±20% Fort Courant Ondulé High Ripple Current Export Classification: EAR99

  10. SNAPSIC 125 400V 450V • 400 V 220 µF  35 mm H 50 mm Tg/Tan max = 10 %Rs/ESR = 400mZ10 kHz = 280 m If/IL = 1,2 mAI~ 100 Hz 125°C = 1,6 A • 450 V 220 µF  35 mm H 50 mm Tg/Tan max = 10 %Rs/ESR = 450mZ10 kHz = 300 m If/IL = 1,3 mAI~ 100 Hz 125°C = 1,5 A

  11. Aluminum Electrolytics Capacitors Export Classification: EAR99

  12. Single Ended / Axials CUBISIC CUBISIC LP 10…400NV 10…400NV ±20% ±20% Axial type capacitors Radial solder type capacitors TEMPERATURE RANGE TEMPERATURE RANGE/ 85°C 125°C 145°C 105°C 145°C PRORELSIC 145 SICAL/CO42 PRORELSIC 125 ALSIC 145 ALSIC IR STANDARD STANDARD 10…630V 10…450V 16…450V 10…100V 16…100V ±20% / -10+50% -10+50% -10+50% ±20% ±20% CO31/CO33 ALSIC HV HIGH VOLTAGE 6,3…350V 160…450V ±20% ±20% Maintenance Export Classification: EAR99

  13. Comparison MLP / Cubisic LP Export Classification: EAR99

  14. Comparison MLP / Cubisic LP Life time Example 1 : 400V 330µF MLP331M400EB0A Vs A712261 MLP :Io=2,1Amps (85°C, 120Hz) => Life = 4000hours Cubisic LP :Io=2Amps (105°C, 100Hz) => Life(85°C 120Hz) = 30000hours More than 7 times life time !! Export Classification: EAR99

  15. Comparison MLP / Cubisic LP Range: 10V MLP : capa max=43000µF => 2.15J CubisicLp : capa max=68000 => 3.40J Range : 100V MLP : capa max=2700µF => 13.5J CubisicLp : capa max=3300 => 16.5J Cubisic LP : from 22% to 50% more energy Range : 50V MLP : capa max=11000µF => 13.75J Cubisic Lp : capa max=15000 => 18.75J Range : 350V MLP : capa max=370µF => 22.66J Cubisic Lp : capa max=470 => 28.8J Export Classification: EAR99

  16. Low Working Temperature • All of the electrolyte is made in house at SIC-SAFCO. • Solvents used are mixed with ionic compounds to reach the lowest freezing point. SIC-SAFCO is able today to offer electrolyte freezing at lower than -60°C (-76°F) for each capacitor even with different rated voltages from 10V to 630V. • This point is particularly important for airborne applications outside of pressured areas, where the outside temperature is often -60°C. Capacitors with climatic category -40°C or -25°C can work at -60°C but the problem appears when the equipment is coming back to ground level. Electrolyte can still contain frozen particles. These frozen particles are weak points leading to possible voltage breakdown. • SIC-SAFCO capacitors with climatic categories -55°C do not have this weakness and can be used even with many repetitive quick changes of altitude (Fighter Aircrafts). Export Classification: EAR99

  17. Capacitor Basics • Capacitance C of a capacitor : • C = Capacitance • e = Dielectric constant of insulator • A =Surface Area • d = distance between plates C = e • A / d Export Classification: EAR99

  18. Aluminum Basics • Area A: is enlarged by roughening the anode (~ 30 - 120 x) • Distance d: oxide layer very thin (~ 1.4 nm/V) • Electrolyte / Electrode: • fluid second plate of the capacitor (cathode) that contacts all the roughened anode surface area Contact to Electrolyte Electrolyte Spacer (paper)+Electrolyte Electrolyte Isolating layer ( AI2O3) Anode (AI) Export Classification: EAR99

  19. Aluminum Basics Export Classification: EAR99

  20. 6. Taping Aluminum Basics 1. Winding & Terminal Welding 2. Impregnating 3. Assembly Terminal welding Encasing Wound section Low air pressure paddle tab can paddle tab anode foil Winding rubber seal electrolyte cathode foil Rubber mounted paper paper 5. Post-forming 4. Assembly Insulated capacitor Post forming 100% testing Sealed capacitor insulating sleeve Export Classification: EAR99

  21. Aluminum Basics • Heat and DT • Heat generated is dissipated and gives rise to a temperature difference P Rth Cth Tamb P Export Classification: EAR99

  22. Aluminum Basics • Dissipation losses • Ohmic (metal = tabs & foils) • Ohmic (conductive fluid = electrolyte & paper/electrolyte • Non-ohmic (dielectric = imperfect oxide ) Csurf Relyte Rfoil Rtunnel Ctunnel Export Classification: EAR99

  23. Aluminum Basics • Nr. of tabs • 1,2,....... • Radials v.s. ST • 4 tab ST similar to 4 radial in parallel Anode Cap 1 Cap 2 Cap 3 Cap 4 Export Classification: EAR99

  24. Aluminum Basics • Standard cathode • winding in paper • thermal contact to can via paper • Extended cathode • winding outside paper • thermal contact to can via cathode metal Export Classification: EAR99

  25. Shelf Life • For UR ≤ 100V, storage time :…………………….. 5 years • If storage temperature max 40°C…………………. 10 years • For 100V < UR ≤ 350V storage time :…………….. 3 years • For 350V < UR< 500V storage time :…………….. 1 year • For UR ≥ 500V, storage time :…………………….. 6 months Generally when these periods are overstepped, one hour at rated voltage causes the decrease of leakage current under the specified limits. Please refer to the curve on page 18 § 8.2 of our catalog. Export Classification: EAR99

  26. Market & Applications • INDUSTRIAL • MEDICAL • RAILWAY • DEFENCE • AVIONICS Export Classification: EAR99

  27. Industrial • MAIN CUSTOMERS : ALCATEL, SCHNEIDER, SOUDAX, ESAB, SMA, SOLAREDGE, ARO, TECNA, KONE, OTIS, SEMIKRON, SIEMENS, ABB, OERLIKON, ALSTOM POWER, CHLORIDE, EMERSON, CARRIER TRANSICOLD… • PROJECTS : UPS, WELDING MACHINE, WINDMILL, SOLAR, NUCLEAR, ROBOTIC, WEAVING, CONVERTERS FOR A/C, AUTOMOTIVE, ELEVATOR, TELECOM… • APPLICATIONS : • FILTERING • - Power Electronics, • - Drive & Automation • CHARGE/DISCHARGE • - Discharge energy for welding (high voltage 360V to 550V) • PRODUCTS : All ranges (Felsic, Snapsic, CI FRS, Cubisic, Single ended, Axial) Export Classification: EAR99

  28. Railways • MAIN CUSTOMERS : ALSTOM, BOMBARDIER, SIEMENS TRANSPORTATION, FAIVELEY, ANSALDO, SNCF – RATP, MBTA • PROJECTS : TGV, HIGH SPEED TRAIN, METRO, TRAMLINE… • APPLICATIONS FILTERING : • TRACTION • - Filtering between the overhead wires and the motor. • - Converters for Air conditioning • SIGNALISATION • Trafic control • Security Systems • PRODUCTS : • Traction : FELSIC range depending on r.m.s current and life expectancy • Signalisation : RADIAL & AXIAL range Export Classification: EAR99

  29. Medical • MAIN CUSTOMERS : GENERAL ELECTRIC HEALTHCARE, SIEMENS MEDICAL, TROPHY… • PROJECTS : MOBILE X-RAY, SCANNER, DENTAL • APPLICATIONS CHARGE/DISCHARGE : • - Production of the discharge energy needed for the X-Ray • PRODUCTS : • - FELSIC 305V, 360V, 410V & 460V • - SNAP 4P Export Classification: EAR99

  30. Defense • MAIN CUSTOMERS : EADS, BAE SYSTEMS, THALES, HYUNDAI… • PROJECTS : TANKS TURRET, GUIDED MISSILE, MARINE, RADAR • APPLICATIONS CHARGE/DISCHARGE & FILTERING : • - Extra energy needed for tank turret moving • - Control Device for missile • - Converters for filtering • PRODUCTS : • - FELSIC range high capacitance values, • - AXIAL type with severe vibration resistance (20g and more) • - SNAPSIC & CUBISIC Export Classification: EAR99

  31. Avionics • MAIN CUSTOMERS : EADS, DASSAULT, AIRBUS, EUROCOPTER, ATR, SAFRAN • PROJECTS : Civil & Military Aircraft (Rafale, Eurofighter, A300…A380) • APPLICATIONS : • FILTERING • - Air conditioning, Control Device, radar, Safety Systems • CHARGE/DISCHARGE • - Aircraft lighting, landing strip lighting • PRODUCTS :Diameter 36 Felsic range, axial type, CI FRS, Cubisic & LP Export Classification: EAR99

  32. Info for Design-In’s • Customer Name and Location(s) • Industry Segment • Application / Project Name at Customer • Customers Contact Person(s) • Potential per Year, related to Application • Start of Production (year and quarter) • Competitors, if possible Export Classification: EAR99

  33. Radial SMD Axial Info for Design-In’s “ I want a vehicle, blue! Can you offer? “ OR OR … comparable to: Capacitance and Voltage (e.g. 100uF / 35V) OR OR ? ? So, what do you want ? ? Export Classification: EAR99

  34. Useful Life Time Export Classification: EAR99

  35. Checklist Capacitance and Voltage  Style (Snap-In, Radial, Screw Terminal or Axial)  Max. Dimensions  Temperature (85°C, 105°C or 125°C)  Ripple Current (incl. Ambient Temperature and Frequency)  Impedance and / or ESR (incl. Ambient Temperature and Frequency)  Life Time Requirement Lead Pitch and Form  Tolerance on Capacitance Value  Export Classification: EAR99

  36. www.dearbornelectronics.com 1221 North US Highway 17-92 Longwood, FL 32750 Phone: (407) 695-6562

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