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Global Leader of Passive Components

Global Leader of Passive Components. Magnetics. Microspire. 1978: Microspire was founded 1998: Microspire Morocco opened, (now Astema ) 1998: Creation of R&D center in Grenoble 2008: Joined Exxelia Group. Export Classification: EAR99. Illange (Metz- south Luxemburg).

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Global Leader of Passive Components

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  1. Global Leader of Passive Components

  2. Magnetics Microspire 1978: Microspire was founded 1998: Microspire Morocco opened, (now Astema) 1998: Creation of R&D center in Grenoble 2008: Joined Exxelia Group Export Classification: EAR99

  3. Illange (Metz- south Luxemburg) • 85 employees -1600 spm • Design – Prototyping – Industrialisation – production – supplychain management • Quality control – • ISO9001v2008 and AS 9100 certified • Manufacturing of : • Small series and high grade woundmagnetics • Medium power magnetics Paris ASTEMA Morocco (Casablanca) • Production site - 200 employees • Manual and semi automated production • ISO 9001v2008 and AS 9100 certified • Low cost built to print capability • Motor winding Organization • Sales office Grenoble • R&D center • Engineering services • Sales office Export Classification: EAR99

  4. Sales Per Application Over $20 Million in sales Export Classification: EAR99

  5. Customers Thales Airbus Safran Zodiac Alstom CrouzetAutomatismes E.P. Schlumberger MBDA Amphenol Limited Ela Medical, Sorin Group Astrium Sodern Export Classification: EAR99

  6. Magnetics Export Classification: EAR99

  7. Product Overview Power Transformers for SMPS (Flyback, Forward-, Push-pull, …) and specific topologies Linear Power Supply – Dodeca-Phase Transformers Export Classification: EAR99

  8. Product Overview HF filtering chokes, Power chokes, PFC chokes, Common mode chokes…. Interphase Inductors for Dodeca-Phase Power Supply Measurement Transformers Current - Voltage Gate drive Transformers Export Classification: EAR99

  9. Rotor and Stator windings Product Overview Antennas, Sensors, Tags RF & DATA Magnetics Filters (Train detection, ADSL, PLC…) Electromagnets, Rotors, stators Export Classification: EAR99

  10. Space • ESA (EuropeanSpaceAgency) Qualified components TheseQualified Part List (QPL) and Engineering Preferred Part List (EPPL) include: QPL : Miniature Chip inductors, MSCI Surface (MountedDevice) Energy Storage Inductors (SESI) , Common Mode Choke (CMC) EPPL : DBIT , data interface transformer • CapabilityApproval running on ToroidalMoldedtechnology and the new lineartechnology Export Classification: EAR99

  11. Technologies Linear winding Toroidal winding • Conductors Single enameled wire Multi enameled wire Triple insulated wire Self bonding wire Copper Foil • Advantages Simple process Easy to automate Good reproducibility Adapted to high voltage • Down sides Two parts magnetic core Require assembly process • Conductors Single enameled wire Multi enameled wire Triple insulated wire • Advantages High reliability of cores High inductance value • Down sides Usually hand made Difficult to automate Low reproducibility (Cross regulation problems) Export Classification: EAR99

  12. Technologies SESI (Patented) • Technology qualified for severe environment • Low profile SMD package • Improved heat dissipation • High power density (+20%) • Low ferrite stress • ESA qualified Export Classification: EAR99

  13. Technologies New SESI (Patented) • SESI technology on new profiles (RM, EQ, PQ, …) • Winding on a bobbin • Good winding linkage and reproducibility • Lower surface on PCB • Improved heat dissipation • High power density (+20%) • Many pins • An alternative to high grade toroid transformer with less cross regulation problems Export Classification: EAR99

  14. Technologies PCB Planar Copper Plate Planar • Advantages High reproducibility Low profile Good heat transfer • Down sides Low current (<10A) • Advantages High reproducibility Low profile Good heat transfer High current • Down sides Insulation Connection Export Classification: EAR99

  15. Technologies Aluminum Foil Winding • Anodized aluminum foil • Advantages Winding without insulator Good heat transfer Low weight • Down sides High resistance Brittleness of insulation High volume Export Classification: EAR99

  16. Space Applications VEGA launcherisdesigned to launchsmallpayloads — 300 to 2,500 kg satellites for scientific and Earth observation missions A subsystem of VEGA consists in an electromechanical system, the ThrustVectoring Control (TVC) System, that tilts the nozzle of eachengine of the four stages in order to steer the rocket. Each TVC system possessesits control and power electronics., SABCA thus has the responsibility of pointing the nozzles of eachengine in the right direction as determined by the on-board computer. First Vega Launch, February 2012 Common Mode Choke HCESC10 15K 1SR(MB07249) Export Classification: EAR99

  17. Civil Avionics Flight Control Calculator Motor Control Unit Camera Power Supply Electrical Power Distribution Door Emergency Unit (IPCU) IceProtectionControl Unit heatcontrolsystem Export Classification: EAR99

  18. Military Avionics EuroDASS (Defense Aids Sub-Systems) ensure Eurofighter survivesagainst a widerangeofthreatswhileprovidingcontinuoussituationalawareness & threatidentification. EuroDASSsystemcomprises an integratedradarwarner, Electronic Support Measures (ESM), a laserthreatandmissileapproachwarningsystem, .. Power Supply Unit (PSU) SESI18 8K21WR Photo Sources: Airbus Military, EADS Export Classification: EAR99

  19. Military Application HELLAS ObstacleWarning Sensor forHelicopters HELLAS is an early-warninglaser radar-baseddevicedesignedforhelicoptersthatreliablydetectsobstacles in theflightpath.HELLAS systemprovidesobstaclewarninginformationoptically & acoustically, enablingpilotstomakeavoidancemaneuversbeforereachingtheareaofrisk. Power Supply Unit (PSU) SESI22 24K 2WR SESI15 18K 1WR Export Classification: EAR99

  20. Ground Application (RBS15MK3 Missle Launcher System) RBS15MK3 Missile Launcher System RBS15 Mk3 heavy-weight anti-shipmissilewith a rangeofover 200km. RBS15MK3 will engagebothsurfaceshipsandstationarylandtargets. Launcher Power Box MB09926- (SESI32-18K-14A) Export Classification: EAR99

  21. Railways APPLICATION : Signalling Export Classification: EAR99

  22. Oil Drilling Products withstanding high temperature,shocks and vibration Export Classification: EAR99

  23. Medical SYSTEM : defibrillator PRODUCTS : Transformer (MB0B089A1), MB0B073- Export Classification: EAR99

  24. Submarine Application APPLICATION : Instruments connected via a Fiberoptics networks dedicated to the study of submarineactivities Example : Neptune Project PRODUCTS : Inputs inductors, output inductors(some µH, some A), Gate Drive Transformer, Forward Transformer Packages : linear RM package, PQ20/20, toroids .. MB0A237 INPUT inductor 259uH – 3.0ADC max Export Classification: EAR99

  25. Dearborn Production Line 787 Program Thales magnetics program is used on the Boeing 787 Dreamliner’s power conversion system (PCS). This is an element of the aiplanes electrical power system. Step-up and step-down transformers. Example one in galley. Export Classification: EAR99

  26. Custom Design Approximately 70% of orders are custom design. Forms for any type. Export Classification: EAR99

  27. www.dearbornelectronics.com 1221 North US Highway 17-92 Longwood, FL 32750 Phone: (407) 695-6562

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