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Introduction Company (5M)

Introduction Company (5M) - including the manufacturing history for the similar part. (De Koning) - including plant layout (Lee) Organizational overview (5M) - Program coordination between functions (include overseas operations) - ???

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Introduction Company (5M)

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  1. Introduction Company (5M) - including the manufacturing history for the similar part. (De Koning) - including plant layout (Lee) Organizational overview (5M) - Program coordination between functions (include overseas operations) - ??? Part Description (5M) - including main function. (De Koning) - APQP Timing Chart Review (10M) – (Tashman) Design Status (10M) => (Beta Drawing Release Limit date : Feb.29,08) - (De Koning) Tooling Plan & Act ( including tooling list, 10M) – (Borden) Flow Chart (if applicable) – (Borden) - PFMEA/Top 10 RPN reduction action items (if applicable) - (Borden) Capacity Plan ( including R&R plan, 5M) - (Borden) PPAP Plan (including Tech. Approval,5M) – (Shin) ADVP&R Plan (including list,5M) - (De Koning) GP-12 Production Control Plan (5M) – (J. Yoon) Tiered Supplier Status (APQP) - Including Localization Plan (if applicable) - (Shin)

  2. Mfg./Tooling Eng’r. James Yoon Material Control Vincent Jeon Director: Sale, & B.D. Francis Moon Sales Manager Jake Kim Metaldyne Plymouth Engineering Mgr. Jay Kwon Quality Manager David Shin Plant Manager Bruce Lee Director H.S. Yoon Product Engineer (Balance Shaft Modules) Michael Chai Purchasing Manager S.J. Ahn Purchasing Manager Plymouth - US Dan Kurt Prototype & Test Manager Dennis Moon Program Mgr. - US Steve Tashman Product Eng’r - US Jan De Koning

  3. Lessons Learned from Other Programs Lessons Learned are captured during design reviews and APQP Launch Reviews and tracked throughout the program evolution. Each item on the list is categorized based on the component affected (i.e. Gerotor, PRV valve, etc.) and the impacted area (i.e. Engineering, Purchasing, Logistics, etc.). Items that may affect future portions of the program are added to the Open Items list to track. The overall list is continuously compiled and reviewed at each Stage Review. This compiled list is attached to the Metaldyne Launch Process Program Management Module (web-based data storage house formatted to align with MLP). Examples applied to FamZ Lack of heat treat to normalize the parts caused inadequate bearing crush leading to spun bearing Component Affected: Bearing Housing/Bearing Impacted Area: Engineering/Manufacturing Resolution: Included heat treat to de-stress the parts and increased bearing crush specification. Lack of gear tooth relief led to metal shavings going into gear teeth Component Affected: Housing/Gear Impacted Area: Engineering/Manufacturing Resolution: Added gear tooth relief in the housings to eliminate the possibility of the thrust face damaging the gear teeth.

  4. Fam-z BSM

  5. Lessons Learned from Other Programs List up the Quality Issue & PRR of Euro 4 , Z20S (if applicable) - ??? Sediment Control and Reduction Plan (if applicable) - ???? Status of Pass Thru items (if applicable) Control plan and error proofing methodology – (De Koning/Borden) PC&L plan (if applicable) - Dunnage / Schedules (Jeon) - Material flow process for tiered suppliers (source/location, warehousing) – (Shin) - IMDS (International Material Data System, if applicable) – (Lee) Commercial Issues - including the status of Contract (Halabicky/Kim) Round Table Note: Supplier to present items in black

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