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Johnson Controls Building Efficiency

Johnson Controls Building Efficiency. Johnson Control's way: Energy Efficiency. February 2014. Johnson Controls & Energy Efficiency Together, since 19 th century. 1883 Tele-Thermoscope. 1893 Thermostat. c. 1900 Residence Thermostat. 1924 Dual Thermostat. c. 1937

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Johnson Controls Building Efficiency

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  1. Johnson Controls Building Efficiency Johnson Control's way: Energy Efficiency February 2014

  2. Johnson Controls & Energy EfficiencyTogether, since 19th century 1883 Tele-Thermoscope 1893 Thermostat c. 1900 Residence Thermostat 1924 Dual Thermostat c. 1937 T-400 Thermostat 1963 T-4000 Thermostat 1980 T-4000 Energy Manager Thermostat 1990 Metastat 2005 Metastat

  3. Plants and facilities management Building managements implies facing several challenges EconomicManagement inspired by costs reduction Increasingly pressing environmental and energy regulation Investments focus Flexibility and continuity Continuous monitoring Optimization and planning of maintenance activities Future and strategic goals

  4. Building costs ~ 80% of total consumption! Statistic on tertiary buildings

  5. Energy Efficiency Flow

  6. Energy Efficiency Flow Less consumption Efficient consumption Greener consumption Incentives & Detractions Renewable and self-produced energy Increase of benefit Data collection and analysis Energy management Energia rinnovabile ed autoprodotta Consulting services Misura e verifica Retrofit Incentivi e detrazioni Gestione energetica Riqualificazioni Servizi di consulenza Raccolta e analisi dati Analyze energy Control energy Optimize energy Make sustainable energy Incentive energy Understand energy Rendere sostenibile l’energia Validare l’energia Incentivare l’energia Analizzare l’energia Capire l’energia Controllare l’energia Ottimizzare l’energia

  7. The first step: less consumption Less consumption Efficient consumption Greener consumption Incentives and Detractions Data collection and analysis Energy management Energia rinnovabile ed autoprodotta Consulting services Misura e verifica Incentivi e detrazioni Gestione energetica Riqualificazioni Servizi di consulenza Raccolta e analisi dati Analyze energy Control energy Understand energy Rendere sostenibile l’energia Validare l’energia Incentivare l’energia Analizzare l’energia Capire l’energia Controllare l’energia Ottimizzare l’energia

  8. Consuming less controlling more PC Web Browser Visualization- Analysis and Reporting Enterprise Connectivity Other systems or third party devices TCP/IP Automation Supervision Presentation Interoperability & Convergence IP Multisite Energy monitoring (heat, cold) Energy monitoring (electricity) Fire detection system Anti Intrusion Accesses controls HVAC plant 3th Parts Chiller TVCC Lightning Building Automation & Control Systems Impact on ~ 80% of energy consumption

  9. Technical rule UNI EN 15232Quantifing savings • Technical rule UNI EN 15232 allows to analytically evaluate the effect of automation and technical management on building energy consumption: • Allows to quantitatively calculate the achievable savings thanks to the application of a building management system • Introduces a technical instrument to compare different BMS • Classifies and certifies the building regulation level identifying the achievable energy saving • BMS with high energy performances • BMS advanced • BMS standard • BMS inefficient

  10. Regulation and Control – Air Heating Treatmentfrom Classes of application Table Dampers, fans with VSD, eventually recovery system. Optimal management of recovery system Optimal management of air conditioning with Humidity and CO2 sensors Air Flow Control: from class D to class A X X Humidity Control: • from class D to class A X X

  11. Regulation and Control – Optimal Start Time for AHUscooling and thermal central plants Comfort room guarantee with an optimized, variable and auto-adaptive prestarting of technological plants. The grey areas represent the achievable energy saving.

  12. PRACTICAL APPLICATIONTUC03: TERMINAL UNIT CONTROLLER • PI: Proportonal + Integral logic to provides a more precise and accurate regulation • Functions: The Terminal Unit controller offers three modes of operation - occupied (comfort), bypass (temporarily occupied) and unoccupied (night and weekends). • Soft start: in case the internal coil sensor is connected, the possibility to enable the soft-start strategy for enhanced occupant comfort. This strategy, based on the internal coil sensor, defines the intervention point of the fan depending on the internal coil temperature avoiding to blow non or partially conditioned air. • Windows Contact: “window open” sensor may be connected to the controller to switch it to the “Energy Hold-off” mode to avoid energy waste. • Unoccupancy Sensor: in unoccupied status controller will use a reduced setpoint • Unoccupancy Contact: in unoccupied status controller will use a reduced setpoint • Output: can manage VSD fan 0..10V (Power Energy Reduction) • Supervisory: The controller can be drive by the supervisory system, then working in according to the building conditions. The controller may also be set to “off” or “unocupied” by the supervisory network or room sensor modules when the space is not in use. The controller can start regulating some time (configurable) before the range of functionality

  13. PRACTICAL APPLICATIONTUC03 & ACTUATOR: AIR FLOW APPLICATION • Features: The controller installed with actuators for air flow loop control, always guarantee a suitable air flow rate in any situation

  14. PRACTICAL APPLICATIONTUC03 & VP 1000: WATER FLOW APPLICATION • Features: The controlled installed with Pressure Indipendent Control Valves, always guarantee a suitable water flow rate in any situation Energy saving up to 20%

  15. Case study 1: From Class D to Class A CASE STUDY: LARGE SCALE RETAIL Sector of intervention: air conditioning Intervention: regulation replacement, regulation of recovery and free cooling system Intervention: 70.000 Euros • AFTER • Electrical consumption reduction: 15.4% (efficiency factors calculation= 0.91/1.08 = 0.846) • Energy class A • 310.000 kWh electrical/year saved • Total certified saving: 1.000.000 kWh • BEFORE • 1.971.000 kWh electrical/year • Energy class D

  16. Case study 1: From Class D to Class A CASE STUDY: LARGE SCALE RETAIL Sector of intervention: air conditioning Intervention: regulation replacement, regulation of recovery and free cooling system Intervention: 70.000 Euros Saving = 43 K Euro/year ROI = 19.5 months Saved emissions = 1.000.000 kWh x -0,708 Kg CO2/kWh = - 708.000 kg equivalent to cover62 times the world perimeter by car

  17. Energy Efficiency flow Efficient consumption Greener consumption Incentives &Detractions Less consumption Energia rinnovabile ed autoprodotta Misura e verifica Retrofit Incentivi e detrazioni Gestione energetica Riqualificazioni Servizi di consulenza Raccolta e analisi dati Optimize energy Rendere sostenibile l’energia Validare l’energia Incentivare l’energia Analizzare l’energia Capire l’energia Controllare l’energia Ottimizzare l’energia

  18. Making consumption more efficient Making consumption more efficient means guarantying the same comfort level with a consumption reduction A wide-spread offering of product and services • Lighting system retrofitting • Chiller retrofitting • Thermal plant retrofitting • “Green building” Solutions • Wireless network • Other

  19. Case Study 1: Redevelopment of cooling plant • Industrial site in Latina • Energy Audit and Redevelopment of cooling plant • Supply, Transport, Mechanical Installation & Start up of: • Centrifugal Chiller with 3,25 MWf VSD • Cooling tower • Piping • METASYS management/supervision system (Cooling BMS Optimization) • Automatic Management of chillers by monitoring request of instant cooling power Pay back time: 2,8 years

  20. Central Plant Optimization Central Plant Optimization is a process to obtain energy savings. Cooling Towers Chillers Variable Speed Drives Automation & Optimization Pumps & Motors Proprietary & Confidential

  21. BMS to optimize Cooling Central plant • Algorithms are inherent in Metasys • Energy savings • Efficiency-based sequencing • Based on proven best-in-class practices & equipment efficiency curves • Uses proportional/ integral/ derivative algorithms and adaptive tuning loops • Web based user interface • Energy reporting Proprietary & Confidential

  22. Case Study 3: RETROFITTING PLANT AIR TREATMENT AND ENERGY MONITORING • Hotel in Rome • Energy audit supply and implementation of • BMS to modify, regulate and manage AHU ( including VSD and new motors) • Electrical metering and software for energy monitoring • Wireless temperature sensors for energy monitoring • Thermal metering and software for energy monitoring • Marketing Kiosk Interventions with Pay back time < 3 – 4 years

  23. AHU Energy Saving: Optimized Start & Stop solution • Green Area = Energy Saving generated by one AHU • This approach is repeatable on extractors and fan coils. Absorbed Elec. Power kW Daytime Hours

  24. AHU Energy Saving: Optimal Start & Stop, Inverter, CO2 probe and JCI controller • Green Area + Red Area = Energy Saving generated by one AHU • This approach is repeatable on extractors and fan coils. Absorbed Elec. Power kW Daytime Hours

  25. Energy Efficiency flow Efficient consumption Greener consumption Incentives &Detractions Less consumption Increase of benefit Energia rinnovabile ed autoprodotta Misura e verifica Incentivi e detrazioni Gestione energetica Riqualificazioni Servizi di consulenza Raccolta e analisi dati Incentive energy Rendere sostenibile l’energia Validare l’energia Incentivare l’energia Analizzare l’energia Capire l’energia Controllare l’energia Ottimizzare l’energia

  26. Regulatory compliance and incentives Knowing regulations allows to easily take fiscal facilitations and financing opportunities. • the Directive on energy efficiency 2012/27 imposes precise obligations to member states on the promotion of energy efficiency • the Directive 2010/31 (so called EPBD2) imposes minimal requirements of building energy performance European regulation • National institutional bodies have access to financing funds in order to periodically develop incentivizing announcements to realize energy efficiency interventions National regulation

  27. Monitoring consumption and savings Less consumption Efficient consumption Greener consumption Incentives & Detractions Renewable and self-produced energy Increase of benefit Data collection and analysis Energy management Energia rinnovabile ed autoprodotta Consulting services Misura e verifica Retrofit Incentivi e detrazioni Gestione energetica Riqualificazioni Servizi di consulenza Raccolta e analisi dati Analyze energy Control energy Optimize energy Make sustainable energy Incentive energy Understand energy Rendere sostenibile l’energia Validare l’energia Incentivare l’energia Analizzare l’energia Capire l’energia Controllare l’energia Ottimizzare l’energia

  28. Energy monitoring Building / Productive site Production Chiller AHU Mechanical Ventilation Heating Data Center Lighting Energy monitoring

  29. Energy monitoring • An instrument to: • Be aware of the consumption • Monitor consumption and identify consumption peaks • Identify equipments consuming more • Make actions for energy and economic saving • Identify critical points • Make decisions based on precise data

  30. Controller and software to … • Controller & software to: • Prepare personalized reports • Define report criteria • spreadsheet or pdf output • and ... Web interface (Metasys)

  31. $18 BnSaved on Energy 240 MillionTons CO2 Emission avoided 31

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