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This article explores the benefits and implementation of reheating in steam Rankine cycles to achieve high efficiency. It discusses the process of reheating steam and its impact on cycle efficiency, with a focus on double reheat cycles and optimization of reheat pressures. Various aspects of supercritical and ultra supercritical cycles are analyzed to improve net efficiency in power plants. Additionally, the regeneration cycle with mixers and open feed water heaters is examined for minimizing wastage and enhancing performance.
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Generation of Most Eligible Steam for Rankine Cycle P M V Subbarao Professor Mechanical Engineering Department Means to AchieveQualities of Working Fluid Preferred by Sir Carnot …..
Reheating : A Means to implement High Live Steam Pressure Supercritical 593/6210C 593/5930C 565/5930C 565/5650C 538/5650C Improvement in Efficiency, % 538/5380C
3sup 3sub T More Bottlenecks to Achieve Supercritical Steam Cycle 2 4sup 4sub 1 s
Quality and Saturated Liquid-Vapor (Wet) Mixture • Now, let’s review the constant pressure heat addition process for water shown in Figure. • The state 3 is a mixture of saturated liquid and saturated vapor. • How do we locate it on the T-v diagram? • To establish the location of state 3 a new parameter called the quality x is defined as
Adiabatic Expansion of Steam • The liquid in the LP turbine expansion flow field is seen to progressively appear, with lowering pressure, in four forms, namely as: • A fine mist (or fog) suspended in the steam; • As a water stream running in rivulets along the casing (mainly OD); • As a water film moving on the surface of the blades (mainly stator; not particularly evident on the rotor blades owing to centrifugal-flinging action); • As larger droplets created when the water flowing along the surface of the blades reaches the trailing edge.
3sup 3sub T More Bottlenecks to Achieve Supercritical Steam Cycle 2 4sup 4sub 1 s
Ill Effects of High Pressure Cycles x Pressure, MPa
Philosophical Recognition of Working Fluid Organic Substances must be selected in accordance to the heat source temperature level (Tcr < Tin source)
Reheating of Steam to Enhance Quality at the Turbine Exit Single Turbine drum
Analysis of Reheat Cycle • Consider reheat cycle as a combination of Rankine cycle and horn cycle. • Cycle 1-2-3-4-5-6-1 = Cycle 1-2-3-4-4’-1 + Cycle 4’-4-5-6-4’. • Therefore, 4’ 6
Clues to Achieve Double Benefit Consider the ratio of Define Increment in efficiency
Selection of Reheat Pressure pmax= 15 MPa Tmax= 550 0C Tsat= 342.20C
Effect of Reheat Pressure on New Tm,in pmax= 15 MPa Tmax= 550 0C Tsat= 342.20C
Effect of Reheat Pressure Dh,% 1.0 0.2 0.4 0.6 0.8 ~0.3 prh/pmax
Reheating : A Means to implement High Live Steam Pressure Supercritical 593/6210C 593/5930C 565/5930C 565/5650C 538/5650C Improvement in Efficiency, % 538/5380C
Reheater Pressure Optimization forDouble Reheat Units 97bar 69bar 110bar
21st century Rankine Cycles Improvement in Efficiency, %
Double Reheat Super Critical Plants Net efficiency on natural gas is expected to reach 49%. Net efficiency on coal is expected to reach 47%.
FUTURE ULTRA SUPERCRITICAL PLANT – UNDER DEVELOPMENT EFFICIENCY 55 %
h Steam Generation : Explore more Causes for Wastage x=s
6 4 6’ 3 2 Synthesis of Rankine Cycle with OFWH 5 T p2=p6 1 7
Analysis of mixing in OFWH y h6 (1-y) h2 Constant pressure mixing process Consider unit mass flow rate of steam thru the turbine h3 Conservation of energy:
Performance of OFWH Cycle ~ 12MPa htotal pbleed, MPa