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CE 366 PROJECT MANAGEMENT AND ECONOMICS Robert G. Batson, Ph.D., P.E. Professor of Construction Engineering The University of Alabama Rbatson@eng.ua.edu. Chapter 4: Project Planning. Critical Path Method (CPM).
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CE 366PROJECT MANAGEMENT AND ECONOMICSRobert G. Batson, Ph.D., P.E.Professor of Construction EngineeringThe University of AlabamaRbatson@eng.ua.edu
Critical Path Method (CPM) • Based on a graphical model of project activities and their time dependencies, which forms a “directed network” • More detailed than the Gantt Chart representation • Enables utilization of a network algorithm to identify “critical path” for project, and “slack” of all other activities • Communicates complex job interdependencies to all • Serves as a basis for fixing work schedules (calendar dates) • One mechanism for controlling project time, and re-planning/rescheduling the remaining project activities as necessary • A computer-aided approach to the three-phase procedure of project planning, scheduling, and time monitoring/control
Construction Project Planning • Draws focus to what must be done, how it will be done, and in what sequential order • Time-consuming and difficult, but extremely important • CPM-based planning provides for logic and thoroughness, at appropriate levels of detail for the project • Provides for learning by the project team, using experience of team members and other in the firm • Network development is iterative: • Fill in details obtained from many sources • Review, modify, improve in group meetings • Solicit subcontractor and supplier participation in planning, to identify potential problems and resolve them early • Update network as project evolves (no plan is perfect)
Approaches to Project Planning Five-step Approach • Determination of the general approach to the project • Breakdown of the project into activities • Ascertainment of the sequential relationship among these activities • Graphic presentation in the form of a network • Endorsement by the project team Two “planning methodologies” • Beginning-to-end planning: presumes a level of detail, or adds detail as planning proceeds • Top-down planning (work breakdown structure): Views project as a hierarchy of work, broken into more detailed pieces at each “level” until sufficient detail is obtained
Project (or Job) Activities • A single work step that has a recognizable beginning and end, and consumes time and resources • Guidelines that may help identify/classify activities • By area of responsibility • By category of work (craft or crew requirements) • By category of work (using equipment requirements) • By category of work (using materials as guide) • By distinct structural elements • By location • With regard to owner’s work breakdown • With regard to contractor’s work breakdown • Level of detail that matches: owner and contractor requirements, such as reporting to higher authority or scheduling subcontractors; the project manager’s “level of schedule control” planned
Job Logic • The order, as determined by the planner, in which activities are to be accomplished in the field • Natural “precedence” relationships among two or more • Independent activities that could proceed concurrently, except for restraints • Several approaches may be possible, and implications must be determined in an engineering study • Schedule implications revealed by CPM • Cost implications revealed by cost estimating • Identification and inclusion of restraints in scheduling is a critical responsibility of the planner, working with the project team • Unexpected restraints are a major cause of cost overruns and schedule slippage
Restraints • Physical restraints • Material restraints • Design drawings and specifications • Procurement steps • Fabrication and delivery by selected vendors • Equipments restraints • Labor restraints • Subcontractor crews • Contractor personnel with special skills • Owner-related restraints • Delivery of owner-provided materials • Turn-over of owner’s sites or facilities • Safety restraints
Restraints in the CPM Network • Some may be shown as time-consuming activities • Restraints also may be shown as dependencies between activities • Restraints that involve competition for resources, such as equipment or labor crews, may be • “Hard-wired” with order of preference shown in network. • “Resource requirements with priority as a “side constraint” that CPM refers to in the event of competing needs • Restraints may include milestone dates or date for project completion; also dates by which a particular activity cannot start before, or must end by
Top-Down Planning • Preferred in the construction industry • Break overall project into segments • Each segment has a hierarchy of activity levels, referred to as a Work Breakdown Structure (WBS) – a project outline • Highway Bridge project has six major components (1-6) with indentured levels and sublevels of activities, such as 4.0 Level 1 4.1 Level 2 4.1.1 Level 3 . . . 4.1.5 • See Appendix C
Work Breakdown Structure • Other uses besides planning: • Project progress reporting and summarization • Cost reporting and summarization • Starting point for work teams to plan their weekly work • Developed by the project team from: • WBS segments on completed projects • Experience applied to the project documentation to date • Brainstorming, if work segment is new to the group • Once the WBS is completed to an acceptable level of detail, creation of activity relationships representing precedence and other restraints can begin • Group or subgroup meeting; individual interviews • Draw the linkage by hand, or in PM software (better) • Review and revise as project network emerges
Network Symbolic Conventions • Linkages are called “arrows” or “arcs” • Activity-on-arrow (Appendix D) • Arrows represent activities • Dotted arrows represent logical connections • Nodes (circles or boxes) represent logical connections • Activity-on-node (Precedence network) • Arrows represent dependencies among activities • Nodes (circles or boxes) represent activities • Most common in construction industry • Emphasized in Sears, Sears, and Clough
Precedence Diagram Development • Correct diagramming is critical to project time management • Activities from WBS are placed in boxes • Activity dependencies and restraints are modeled as arrows • Resources are generally assumed available to cover demands • Time durations are ignored • Each activity must be preceded by the project “start” activity or by the completion of a previous activity • Each activity must have at least one activity that follows, or the activity “finish” of the project • Milestones, such as “start” and “finish” nodes, have rounded edges in text networks, and consume “zero time” • Numbering conventions are required for computer-generated networks; generally use increasing sequence of number from start to finish
Highway Bridge Precedence Diagram • Figure 4.2, General Job Plan • Six major operations, in chronological order • Could be derived from project Gantt Chart, as well • For context, leading to managerial discussion and agreement on general ground rules for project (p. 75) • Figure 4.3, Precedence Diagram (planning version) • Built from WBS, Figure 4.2, and general ground rules; • Uses certain resource restraints, • Material restraints, and • Equipment restraints
Value of Precedence Network • Project team has conceptualized entire project, and is building commitment to the work and each other • Network is an expedient communication tool • Between field and office (both contractor and owner) • To orient new managers or the workforce • Between prime contractor and subcontractor and material suppliers • Between contractor and engineer-architect • Far superior to any form of bar chart or project narrative • Stage is set for sophisticated scheduling, and project time control, once the project begins
Repetitive Operations • Some projects naturally involve several parallel strings of continuing operations, each in physical proximity to others • Figure 4.4, basic plan for pipeline relocation • Figure 4.5, mile-by-mile plan with • “Work categories” in left margin implying specialized crews and their equipment move ahead, mile-by-mile • Moving down the diagram are physical restraints or precedence, with recognition that excavate and string pipe can occur in parallel • The dotted arrow exiting Activity 170 is the “interface” between the precedence diagram for Pipeline Relocation (Figure 4.5) and Pipeline Crossing Structure (Figure 4.6)
Network Level of Detail • Figure 2.1 gives overall flow among principle operations of the entire project, which will be constructed and managed separately • Figures 4.3 and 4.5 are detailed precedence diagrams, appropriate for field managers and workers • Just like in Section 4.15, there will be important interfaces between the networks for the major subprojects • A master network would likely consist of • Precedence networks for each subproject at a high level (e.g., Figure 4.2 and Figure 4.4) • Important linkages between them • Bottom line: Projects are communicated and managed through a series of subnetworks, at appropriate level of detail
Computer Applications in Planning • Software such as MS Project, Primavera, Timberline are used by construction firms, large and small, to: • Develop and document the network logic simultaneously • Easily review and revise the plan in group settings • Easily transmit plan to other • Readily apply scheduling algorithms as in Chapters 5,6, and 7; resource and time management as in Chapters 8 and 9 • Enables • Speedy project planning (an interesting career path, too) • Combining subnetworks developed by different project managers or subcontractors, to form a master network • Team-building and commitment to project success