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TPM Proposal 12 Feb 2005. SURVEY. PLAN. DESIGN. MAKE. INSTAL. OPERAT’. MAINT>. Plan & Investment Stage. Construction Stage. Maintenance Stage. Production Stage. Project Engineering. Maintenance Engineering. The Definition of TPM solution. SCRAP. Analysis & Repot.
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TPM Proposal 12 Feb 2005
SURVEY PLAN DESIGN MAKE INSTAL OPERAT’ MAINT> Plan & Investment Stage Construction Stage Maintenance Stage Production Stage Project Engineering Maintenance Engineering The Definition of TPM solution SCRAP
Analysis & Repot Production Control Machinery Control Material Control Basic Data Management
기 업 경 쟁 력 강 화 Improve Quality & Productivity Break Down ZERO Accident ZERO Delivery Delay ZERO Rejection ZERO 경 제 성 설비 가용성 대응속도 향상 고 장 율 저하 설비 신뢰성 설비 유지보수성 Improve Part Quality 정비기술 축적
Exploded View of Components 고장 수리에 따른 자재 소요량 분석 작업 정보 지원 적절한 예방점검 작업시간 단축 KEEP LIMIT STOCK Down Time 감소 COST REDUCTION FOR SPARE PART 설비 종합 효율 향상 보전 비용 절감 생산성 향상 원가 절감
Application 지원 • Metaldyne 통합장비관리 시스템 1 • 시스템 시험 • 교육훈련 • 유지보수 3 2 타 시스템 Interface 4 기초데이터구축 • 설비 Data 수집 • Master Data Download • 실적 Upload • 기초데이터 분석 • 기초데이터 설계 • 기초데이터 편집 • 기초데이터 입력 5. Boundary of The TPM solution
Metaldyne TPM System SERVER CLIENT CLIENT CLIENT ERROR, A/S Data for before machine Corrected Data For Communication SPC SPC Standard Data PLC Serial I/F Serial I/F High Value Shaft Technology Sensor
Balance Shaft Deflection Control COMMUNITY OF DATA SERVER CLIENT CLIENT CLIENT CLIENT CLIENT CLIENT Unification for Data Control Standardization of Protocol Communication 통신 전용 SPC Indicator SPC Indicator SPC Indicator SPC Indicator Normalization for Interface PLC PLC Serial I/F Serial I/F Serial I/F Serial I/F Sensing Leak Sensing