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Your solution partner in Russia. June 201 4. OOO Aktrion Contract. Aktrion Contract is a joint venture of “Aktrion Automotive” from ( the UK ) Assitec (IT)
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Your solution partner in Russia June 2014
OOO Aktrion Contract Aktrion Contract is a joint venture of “Aktrion Automotive” from( the UK) Assitec (IT) “Contract-Turkey”(TR). The company is established in November 2013 for the operations in Russian Federation as a Russian Limited Liability Company (OOO).
Worldwide Support International presence throughout the World: • Europe: • Austria • Germany • France • Italy • Poland • Romania • Russia • Slovakia • Spain • Turkey • UK • America: • Argentina • Brazil • USA • Asia: • China • India • Africa: • South Africa
Support in Russian Federation St. Petersburg Nizhniy Novgorod Moscow Kaluga Togliatti / Samara Naberezhnie Chelny / Elabuga
Engineering • Reporting: • Inspection Results Summary • Safe VIN • Output Efficiencies Constraints • QOS Data • Cost / Revenue Status • Order Depletion • KPI Status Review 1. PPAP Preparing Audit Approvement 2. SQE OUTSOURCING 3. QUALITY ENGINEERING 4. PROCESS AUDIT Pcpa Rpo Cqi-9 Cqi-11 Qsb 5. PRODUCT AUDIT InOurProcess Control module, weprovideservicesneeded by companies as a periodic or wishes to use for specific periods to reduce the costof white-collar service • Continuous Improvement Philosophy: • Proactive Process Controls • Process FMEA • Mistake Proofing • Robust Corrective Action • 8D / 5 Why • Continual Improvement
ProcessImprovement Systematic approach to closing of process or system performance gaps through streamlining and cycle time reduction,and identification and elimination of causes of below specifications quality,process variation, and non-value-adding activities • Kick-Off meeting • Team Planning • General Planning • Training the team • Definition of processes • Creating check and defect list • Planning of improvement actions dueto KAIZENorPPSmethods • Action plan • Review of process outputs • Completing improvement process • Creating work report • Evaluation of test results
Supplier Development • STA representatives • Supplier process & system audits • Monitoring and follow-up of corrective actions • Continuous improvement • Supplier coaching and training on automotive standards (APQP, PPAP, G8D, FMEA, SPC, MSA, CQI-9, etc) • Qualified auditors
ResidentEngineering • Regular liaison with site key personnel and ‘real time’ product status feedback • Product quality status review (point of delivery and fit) and proactive communication • Concern evaluation and reporting: 8D (D1-D3) and digital photos • PPAP / APQP process support at launch, face lift and engineering change control • Guaranteed substantial cost savings on tradition support models • Providing control from a distance ‘your eyes and ears’ on site • Coordinating containment at your site with point of delivery • Managed and standardised control of multi point of delivery issues • Effective communication: Multi lingual support (fluent local and English) • Maintaining a high level of customer satisfaction Resident engineering relations are established between the companies generally. Settingup this relationship between the companies, interruptedbyleavingthejobs. . Global Coverage
Quality Control Operational Areas Incoming Quality Production Line Process B&E Controls Final Quality Test & Measurement Labs Supplier Area Customer Area Contract Area Logistic Area Services Sorting, Rework Visual Controls Dimensional Controls 3D Scanning Visual Measurement Non-destructive Inspections Ultrasonic Liquid Penetrant Magnetic Particle Destructive Tests Sample Preparation Macro Structure Inspection Micro Structure Inspection Hardness Tests Color & Gloss Measurement Paint & Coating Thickness Controls Micro-Cleanliness Controls Process Audit Process & Logistic Management Process Improvement(Kaizen, PPS) Customer Representation CSL-1, CSL-2 & CSL-3
Skills and Resourcing • Aktrion Contract’sCommitment: • Proactive resource planning in conjunction with Client needs • Provision of specifically selected and tested associates • Test modules specific to role criteria • Fully inducted associates prior to start – Site, Product and Process specific. • Start Up Process Audit • Daily Process Audit • Qualified and Experienced Site Supervision – Outside the process • Strategic resourcing partner to support contingency rapid response needs • Wider search network to capture best calibre staff • Associate appraisals and personal development • Regular client reviews – KPI, Process FMEA and Continual Improvement • Product Specific Training: • Programmes developed to meet all product scopes • Hands on test simulation to develop inspection & rework / rectification skills • Training effectiveness verification • QSB Approved Trainer: • Approved by GM Europe to deliver training to supply base. • 6 Sigma training and product / process specific workshops
Product Testing Aktrion Contract Quality Services have extensive measurement and test capabilities,includingportablehardnesstesters,paint , colorandthicksmeasurements,CMMs / Faro Arm. These can be transferred or replacedto support any specific mobile needs.
Quality Control by Cameras and Sensors Existence Checks Size Measure and Controls Label Controls Surface Controls Missing/Defected Part Controls Sorting Counting – Classification Character Recognition (OCR) Barkode – Data Matrix identification Part Recognition Position Detecting Robotic (Robot Routing) Life and Abrasion Tests
Visual ChecksIdentification and characterization of defectscan be detected visually orbymeansof opticaldevices, according to the relevant standards .Test is made by VT1-VT2-VT3 certified experts or operatorsAesthetical ControlMissingMaterial ControlWelding /Burr ControlSurface ControlEndoskopeMicroscopeDimensionalControlsControllingdimensionalerrorsbyusingappropriatemeasurementequipmentaccordingtotheidentifiedmethods.Basic Measurements (Micrometer, Caliper…)Gauge Measurement (Square and Cylindrical)3D MeasuringVisual Measuring System Destructive & Non-DestructiveTests
Liquid PenetrantTestsLiquid Penetration is a test of method which is used to detect surface errors on all metal and non metal materials by using penetration propertiesof liquids,Test is made by PT1 - PT2 –PT3certified experts or operatorsMagnetic Particle TestsThe method is used to inspect a variety of product forms such as castings, forgings, and weldments. Many different industries use magnetic particle inspection for determining a component's fitness-for-use.Test is made by MT1 – MT2 - MT3certified experts or operators Destructive & Non-DestructiveTests
Ultrasonic ControlsDetection of cracks, pores, defects by using sound waves that can not be seen by naked eye. Test is made by UT1 -UT2-UT3certified experts or operatorsSpot WeldingControlsMig-MagControlsThicknessCheckCrackChecksPore- ResidueChecksHardnessMeasurementMeasuring of how resistant solid matter is to various kinds of permanent shape change when a force is appliedLeeb, Vickers, Brinell, Rockwell, ShoreMaterials:Metal Sheets,Steels,Forges,Plastic and Rubber Destructive & Non-DestructiveTests
Color / GlossMeasurementsIn order to ensure the sustainability of designs in Industry, in addition to other technical parameters, color parameters are the most important parameters to be evaluated.ColorMeasurementGlossMeasurementPaint AdhesionChecksPaint Coating ThicknessCoating thickness is the most effective parameter of quality, Paint / Coating thickness is measured with devices working according to the different principles.Paint&CoatingThickness on Fe, NfeMetalsandPlasticsDestructiveThicknessMeasurement Destructive & Non-DestructiveTests
Technical Trainings • The trainings are updated by taking into consideration new technological developments and the demands from the clients. • Trainings can be given at customer’s premises or in our training centers. • Trainers are all quality professionals with many years work experience at the automotive industry.
Contacts www.aktrioncontract.ru