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GMP issues in Q assessment. Wondiyfraw Worku Assessor 6 th CPH assessment training workshop, May 2014. Outline. Regulatory strategy- reminder GMP documentations in Q dossier Mfg license GMP certificate CPP Dossier documentation that must be QA approved and signed
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GMP issues in Q assessment Wondiyfraw Worku Assessor 6th CPH assessment training workshop, May 2014
Outline • Regulatory strategy- reminder • GMP documentations in Q dossier • Mfg license • GMP certificate • CPP • Dossier documentation that must be QA approved and signed • Assessor-inspector communication • Possible scenarios
Regulatory strategy- Risk reduction • One does not make sense without the others! • One assumes that the others are being met • assumptions are verified through the life cycle of the product • There may be overlaps in certain aspects e.g. review/inspection of process validation data Dossier review Inspection of mfg, testing and clinical sites Product Post approval regulatory activities - Readiness for commercial mfg - Conformity to dossier info - Dossier data integrity audit Variations, compliant handling, quality surveillance, Vigilance, safety update etc..
GMP documentation in dossiers- provide minimum basis for review • Manufacturing license • issued by national competent authority • usually certifies that a given site has been authorized to perform the claimed duties • may or may not specify specific products but at least the authorized dosage form/line • important to establish the basic legal and regulatory status of the manufacturer
GMP documentation- Contd • GMP certificate • Certifies that a given site has been inspected by the national inspector (in accordance with local requirements) and deemed to be of acceptable compliance. • Local requirement may make reference to WHO GMP requirements but does not mean that the site has been inspected by WHO • In some jurisdictions, GMP certification is part of the manufacturing license
GMP documentation- Contd • Certificate of Pharmaceutical Product • WHO format, comprehensive • issued to a specific formulation • certifies whether the formulation has been reviewed/licensed by the country of origin and whether it is on the market • includes composition of the approved formulation • states all sites involved in manufacturing of the FPP but may not state API sites • may include summaries as approved by the issuing agency • Product information • Summary of basis of approval (similar to public assessment reports)
Certificate of Pharmaceutical Product-contd • Primarily intended to promote faster approval and speedy access to medicines by helping recipient countries to depend on sending authorities marketing authorization • Being also used in various other ways • As a key criteria for registration even though the application is supported by full dossier data • As supporting document for tenders • As a substitute for mfg license and GMP certificates • WHO’s blue book provides recommendations on appropriate use of CPP in various scenarios
Documents that must be signed by QA, dated and/or version tracked • Cover and undertaking letter • Application form- not applicable for PQ except variations and amendments • Letters of authorization • CEP/API PQ confirmation document • Filled and Blank BMRs • Process validation and stability protocols • Specifications • Commitments
Assessor-inspector communication • Via common databases • Easy traceability of all sites related to a given application • Via summary dossier information (QIS) • A quick but critical summary for inspection preparation • Assessment reports and inspection reports • e.g. summarized stability data with assessor’s interpretation • Inspection report from a previous inspection may tell compliance status of a given QC lab within a manufacturing site • Specific recommendations/feedbacks • Recommendation for inspection of raw data • The need for re-review of bioequivalence data • At the time of PQ • PQ decision form to be signed in by assessment and inspection heads
Examples of possible recommendations from assessors • Instances of unsolicited major changes in QA signed documentations (e.g. Specs, batch records) • Questions document approval procedure within the company • Instances of failure to investigate OOS or clear OOT results • Indicates a possible breach in quality system • Instances of “never completed” studies • e.g. stability studies that are claimed to have been interrupted
Examples- contd • Unaccounted deviations in batch records • Questions reliability of the batch record and the whole quality system • Failure to comply with written commitments • Seen during variation applications • Specific critical steps that may not be immediately visible in flow charts/method description but considered critical by assessors • e.g. steps that may involve or result in potential change in polymorph form • will help inspectors to factor in that in their inspection risk assessment
Example-contd • Inconsistent responses • e.g.- “ we have data” but then fails to provide the data • or they may state “ we do not have data” but then after a while “ we had the data” • “We did that” and after a while “ it was a typo” • Data that looks too good compared to prior experiences (“surprising results”) • for example, absence/ND levels of a major and common degradation product
Example-contd • Several versions of specifications and BMRs • Matters that may better be resolved by being at the site • e.g. issues related to media fill validation data • extent of simulation of interventions • extent of environmental control • e.g. release assay results close to limit, with no mass balance and with no other explanation
Example-contd • Very similar batch to batch results, as in the case of dissolution profiles • Too clean trend or too variable data • Unusual large number of rejects • Unusual large number of repeat analysis (BE) • Unaccounted protocol deviations (BE) • Significantly different pK values compared to literature reported values (BE)