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Critical Power. SG Series 10-40 kW Sales Presentation December 2013. Product Range. UPS SG Series 10 kVA PurePulse ® 10kW UPS SG Series 15 kVA PurePulse ® 15kW UPS SG Series 20kVA PurePulse ® 20kW UPS SG Series 30kVA PurePulse ® 30kW UPS SG Series 4 0kVA PurePulse ® 40kW.
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Critical Power SG Series 10-40 kW Sales Presentation December 2013
Product Range UPS SG Series 10 kVA PurePulse®10kW UPS SG Series 15 kVA PurePulse®15kW UPS SG Series 20kVA PurePulse®20kW UPS SG Series 30kVA PurePulse®30kW UPS SG Series 40kVA PurePulse®40kW CE Marked, 3x380/400/415V In & Out, 50/60Hz
1 UPS Configuration
Double conversion technologyDesigned for Mission Critical Applications • True On-Line Double Conversion • VFI technologyVoltage and Frequency Independent • Inverter output transformer for load galvanic separation Bypass supply Static bypass Class 1 Rectifier Inverter AC DC Load Rectifier supply AC DC Battery bank SG CE classification: VFI – SSS – 111 VFI Voltage & Frequency Independent Frequency Converter operation available SS Output voltage THD < 8% for all loads THDv < 2% linear loads THDv < 3% non-linear loads 111 Class 1 performance Exceeding Class 1 ‘’Best in Class’’ dynamic response: +/- 3% at load step: 0-100%-0 +/- 2% at load step: 0-50%-0 SG Series
UPS configurationDouble conversion with inverter output isolation transformer Q2 MANUAL BYPASS SSM AUTOMATIC BYPASS K6 INPUT MAINS RECTIFIER INVERTER Q1 CB4 LOADS K7 INVERTER TRANSFORMER BATTERY CB3 • Double conversion(VFI) technology with output isolation transformer • Automatic bypass for overloads, short circuit and UPS disturbances conditions • Manual bypass for UPS maintenance operations without load interruption • Protection safety devices integrated - back feed protection K6 standard - battery disconnect CB3 standard
Backfeed protection IEC 62040-1 : ……“For fixed installation UPS, backfeed protection may be provided internally or externally to the UPS in the a.c. input line” Backfeed contactor static bypass Input mains Rectifier Inverter AC Load DC DC AC Battery bank Standard feature inside UPS cabinet • No additional cost required • No addition installation required Fully compliant with IEC 62040-1 • Compliance to UPS installation safety requirements Safer operating condition • Safer operation for end users and service engineers preventing feedback to the mains from the inverter in case of mains failure and a fault in the bypass circuit
UPS configuration Advantages - Output Isolation Transformer • No DC component in output (galvanic isolation by transformer) Transformer less UPS – DC components are controlled electronically • Lower DC voltage – less number of batteries per string (30-32 blocks) Less cost for same type of batteries and back up time Transformer less UPS – More battery blocks, connections etc • Better short circuit capability in battery mode (bypass not available) Transformer based UPS – 2.7 X Nominal current Ph-Ph - 4 X Nominal current Ph-N / G Transformer less UPS – 2.2 X Nominal current • No neutral current back to the mains in case of unbalanced load in Double conversion mode • Better management of unbalanced load. A Zig-Zag transformer will share an unbalanced load on the three inverter bridges Transformer less UPS – inverter legs may see unbalanced load ( different leg operates at different load % - Components stress level are different) improves battery lifetime through less ripple • Better management of non linear load (low level harmonics are short-circuited)
2 Input performance
IGBT technology for clean input Pure Pulse® configuration for highest input performances Total Input Harmonic Distortion 5% 4% 3% THDi 2% 1% 0% 0% 20% 40% 60% 80% 100% Load PurePulse® technology for IGBT rectifier UPS input performances • Total Current Harmonic Distortion THDi=2% @ 100% load and 5% @ 50% load • UPS input power factor: 0.99 Constant behavior at all loads • Negligible harmonics contents at full and partial loads Benefit on input mains • Saving in the sizing of upfront equipment's e.g. GenSet, cablings, circuit breakers, … • No disturbances to nearby equipment • Saving cost due to additional filters
Input rectifier performances Wide input window to preserve battery autonomy and lifetime +10% 50 Hz -10% -15% +15% 400V Input window Wide input voltage and frequency windows • Limited use of battery • Preserve battery autonomy for realinput mains failures • Increase battery lifetime Soft start • Rectifier can be activated gradually, controlling the input current • Preventing instable situation for GenSet • Avoids false trip of upfront protection devices • Sequential softstart for parallel UPS Input frequency Input voltage Soft start UPS input current UPS 1 UPS 2 100% 0% time
Perfect integration with GenSetNoGenSet oversizing required GenSet integration • Compatible with GenSet design • Saving GenSet size(suggested GenSet vs. UPS ratio ~ 1.1) • Reducing GenSet installation space • Saving GenSet investment GenSet system integration • GenSet integration via Customer Interface (dedicated auxiliary contact) • Programmable functions based on GenSet working condition (Gen on/off)
3 Output performance
Highest UPS output power capabilityCapability to supply Inductive, Resistive and Capacitive loads • Full range power capability • Designed to supply real power for any type of application - inductive loads- resistive loads- capacitive loads • No over-sizing required to supply resistive and capacitive loads • Suitable for modern power supply application with unit or capacitive power factor (e.g. new servers generation), crest factor up to 3:1 I.e. SG-CE 20kVA load capabilities: Inductive load PF=0.9 18 kW / 20 kVA Resistive load PF=1 20 kW / 20 kVA Capacitive load PF=0.9 18 kW / 20 kVA
No output voltage distortionBest in class inoutput dynamic stiffness Output voltage with non-linear load Output voltage with linear + non-linear load • No output voltage distortion with linear and non-linear loads • Voltage distortion - linear loads: THDv < 2% - non-linear loads: THDv < 3% Enhanced customer productivity • Improved quality of application, reducing stress for loads supplied • Increased uptime and MTBF of customer • Reduced service intervention output voltage current output voltage current
Output Dynamic StiffnessBest in class inoutput dynamic stiffness Voltage variation at 0–100% load step load step 0-100% output voltage Medical scanner - dynamic current absorbtion 1 ms • Best in class in output voltage variation with load steps: • Static : < + 1% • Dynamic at load steps 0-50-0% : < + 2% • Dynamic at load steps 0-100-0% : < + 3% Enhanced customer unit productivity • Improved quality of application (i.e. medical images) • Capability to supply critical loads with high and fast loads steps (pulsating loads) • Increased uptime and MTBF of customer • Reduced service intervention
High Efficiency at all loadsReduced customer operation costs and cost saving in air conditioning design High efficiency performances • High efficiency > 92% at full and partial loads for real benefit in operating conditions Energy cost saving • Reduced cost of customer equipment operation at all loads Air conditioning cost saving • Reducing size and cost of air condition system • Reducing consumption and related operating cost • Higher backup time
Superior Battery Management Safe and protected battery management to preserve investment and UPS reliability Flexible applications • Different battery technologies applicable: PB sealed (VRLA) - PB vented – NiCd • Wide autonomy range: few minutes …... hours User friendly information • Prediction of true back-up time, based on load status • Alarm for “stop operation” to prevent any unknown shut-down Monitoring and control • Battery test (programmable or manual) ; preserve UPS system reliability • Battery earth fault detection; safer operation for service engineer & end user Voltage temperature compensation
4 Improved serviceability High Reliability
Improved diagnostic, High Reliability SG Series – Improved diagnostic, High reliability • Front access (including battery) • Wave form capture capability • Fan failure detection • AC Capacitor health monitoring • Component life time counters • Dedicated supply path for bypass logic • Regulated power supply
Improved diagnostic, High Reliability SG Series – Improved diagnostic, High reliability • Robust RPA communication (Manchester coded) • Simplified design through reduction of PCBA & connections • Output filter capacitors – PCBA mounted, easy to replace • Input & battery circuit breaker instead of contactor • Robust rectifier control with input mains diagnostic
Waveform capture New FLEX DSP board Improved diagnostic capabilities Enhanced connectivity Extended modularity • Black box -> Waveform Capture capability improved diagnostic • Higher computing capability -> more ability to manage data • New digital communication – 3X bandwidth • Faster connectivity -> up to 10x with connectivity devices hardware upgrade Improved reliability • Dedicated supply for bypass logic • Dedicated supply for connectivity channels • Redundant logic for emergency bypass activation • Main-board integrated RPA control: RPA board contains only interface hardware • More robust RPA communication (Manchester coded) Common platform
New FLEX DSP board: the black-box - Option • Waveform capture, diagnostic and trend analysis • Simultaneous acquisition of 32 channels • Sampling frequency up to 10kHz • Smart trigger capability with up to 16 indipendent trigger sources to record only specific events with pre/post trigger data acquisition • Buffer depth of 1000 samples per channel: each event is recorded for 100ms @ s.f. 10kHz • 8 buffers to record up to 8 events without losing older events – can be extended with external USB mass storage devices • WAVEFORMS • Inverter voltages • Bypass voltages • Input mains voltages • Output voltages: • Output current Phases: • Input capacitors “Cin” voltages: • Inverter primary current: • Input current: • IDC current: • Battery current: • Bypass current: • UDC • Communication status RPA • Auxiliary status • SSM status • Fuses status • Phase error slave master.
EMC - Immunity Immunity SG-CE products design exceed IEC 62040-2 C3 level for immunity, i.e. can withstand possible disturbances and noise without affecting standard working conditions IEC 62040-2 C2 – SG Series 10kVA
Redundant Parallel Architecture True redundancy with no single point of failure Input mains rectifier bypass rectifier bypass AC AC DC DC battery battery DC DC AC AC critical load • Modular design • Future system expansion • Saving investment True redundancy • No single point of failure • Decentralized bypass • Distributed parallel management system • Redundancy loss alarm Increased system reliability • Safe and reliable power supply for “mission critical applications” • Increase productivity • True redundancy with no single point of failure
Control panelEasy and intuitive interface • Back lit Graphic Display (LCD) • Multilanguage communication interface:English, German, Italian, Spanish, French, Finnish, Polish, Portuguese, Czech, Slovakian, Chinese, Swedish, Russian and Dutch • Synoptic diagram indicating UPS status • Command keys and parameters setting • UPS status control LED LED - red Stop Operation LED - yellow Alarm LED - green Operation
Customer interfaceEasy integration with Building Management System (BMS) UPS supervision capability • 1x RS232 Serial Communication Port • 6 programmable potential free alarm contacts: - D plug - Terminals blocks • 1x Emergency Power OFF contact • 1x Gen-ON Input contact • 1x Control Input contact Additional interface: • SNMP Interface Card(10/100Mbps auto-select) • MODBUS RTU Interface (RS232 or RS485)
Installation flexibility - Product options Product Options • Empty Battery cabinets: • Rectifier, Bypass transformer • RPA card, SNMP card, Modbus RTU • iUPSGuard (Remote monitoring) • Black – box capability • 24V DC Power supply • EMC filter class A (40 kVA) the 40kVA is class C2 standard as well (adding 4x ferrites) • Customer connection kit
5 Product Comparison
Product Comparison • SG Series 10-40 kVA • Rectifier topology – IGBT • Input power factor – 0.99 • Input THDi – 2% • Robust control • Efficiency – Improved by 1-1.5% • Filter Capacitor – PCBA mounting • Service access – Front/Top only • Customer interface – embedded card • Site pro 10-40 kVA • Rectifier topology – Thyristor based • Input power factor – 0.8 • Input THDi – 30% • Efficiency – Low at part load • Filter Capacitor – overhang mounting • Service access – Side for battery • Customer interface – Separate card
Product Comparison • Site pro 10-40 kVA • Power supply – not regulated AC power • Battery disconnect – Optional • Cooling system – One blower • No Fan failure detection • No Cooling redundancy • Enhance diagnostic capability – No • Galvanic isolation • No Capacitor monitoring • SG Series 10-40 kVA • Power supply –regulated AC/DC power • Battery disconnect – Standard CB3 • Cooling system – Fans • Fan failure detection • Partial Cooling redundancy • Enhance diagnostic capability • Galvanic isolation • Capacitor monitoring
Product Comparison Site pro 10-40 kVA SG Series 10-40 kVA Cable connection • Cable kit extension available to replace Sitepro without changing cable connections.
New SG Series.... high performances UPS • - Increased reliability • - Better short circuit cap Output isolation transformer Saving in the sizing -Input Breaker -Input cables Output pf –1.0 (lead to lag) High Efficiency > 92% - More Output power Clean Input < 5% THDi Input pf – 0.99 Wide input voltage -Inbuilt back feed protection Output V THDv <2% • Saving in the sizing • Genset - Reduce stress on load - Stiff bus for pulsed loads -Enhance battery life Low Total Cost of Ownership
SG 10-40 kVA - Applications Process industries Large railway organizations Control systems Healthcare