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WE ARE NOT JUST AN AUTOMATION SYSTEM INTEGRATOR. AUTOMISA is your partner to solve your problems, executing the best cost benefit, being in new project development or improve existing: Machines; Devices; Line Production; Continuous Process.
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WE ARE NOT JUST AN AUTOMATION SYSTEM INTEGRATOR. AUTOMISA is your partner to solve your problems, executing the best cost benefit, being in new project development or improve existing: Machines; Devices; Line Production; Continuous Process. We aim better results and increased profitability for our customers.
Offered services CONSULTING INSTALLATION ASSEMBLY ENGENEERING TURN-KEY SOLUTIONS
Offered services CONSULTING ENGENEERING ASSEMBLY Analysis of technical and economical viability; “DPA” - Development of Directive Plans for Industrial Automation.
Offered services CONSULTING ENGENEERING ASSEMBLY Development, commissioning and start-up of control systems for continuous or discrete process; Security systems for machines and industrial processes; Design, configuration and PLC programming, industrial networks, HMIs, vision systems and supervision; Dimensioning, parameterization, installation and adjustment of field actuators, drives, valves, motion control, and so; Integration of the factory floor into corporate systems; Implementation of traceability systems; Specialized technical assistance.
Offered services CONSULTING ENGENEERING ASSEMBLY Development of electrical project; Panel assembly; Wiring and infrastructure; Testing and commissioning.
Offered services CONSULTING ENGENEERING ASSEMBLY TURN-KEY SOLUTIONS Generating the best COST/BENEFIT with cutting edge technology to: PLC; SCADA; Industrial Networks; Instrumentations; Motion-control; Traceability systems; Assembly and Field Installation. COMPLETE SOLUTIONS IN AUTOMATION & CONTROL
areas of expertise: Automotive Industry; Auto parts Industry; Metallurgical; Mining; Refrigeration; Storage and Shipment Maritime Grain; Sanitation, among others.
MOST RECENT CASES 237 SAVEIRO’S SIDE OF BODY SHOP 230 FAHRWERK GOL 6 237 FINISH SAVEIRO’S BODY SHOP X-62 SIDE OF BODY SHOP X-62 UNDER-BODY API1B – BRANCARD Ai-51 SIDE OF BODY SHOP LINEAS COMUNES – ARGENTINA WELD CONCAVOS NEW STRADA’S REVERSE DOOR EOM TRANSP. – FINAL ASSEMBLY EOM TRANSPORT – XMF CMX - MINING
237 SAVEIRO’S SIDE OF BODY SHOP System composed of 6 robotized islands and 8 manual devices for making the internal and external sides of Saveiro’sGeneration 6 body shop, the first automated line in the standard Volkswagen Anchieta VASS 04, where all hardware automation of the islands were of SIEMENS , SEW and Festo, the manuals devices with Phoenix Contact PLC. SYSTEM ELEMENTS: 38Robots in ProfiNet; 12 4 positions Tromels with motion-control; 16 Transporter devices; 4 3 positions Turn-tables, with manual deploy. USED TECNOLOGY: PLC:8 S7-319F 2PN - SIEMENS; 8 ILC 170 ETH 2TX - PHOENIX-CONTACT; NETWORK:ProfiNetandProfiSafe, in fiber-opticonly; HMI:6 Industrial PCs PC-677 15K tags, withWincc - SIEMENS; 6HMIsMP-377 - SIEMENS; 2 Mobile Tablet PC, TPC 6013P - PHOENIX-CONTACT; FIELD:34 SIEMENS ET-200S remotes, using conventional and Safety I/O modules - Siemens; 16 SEW IP-67 MoviPro Series in ProfiSafe; 16 SEW IP-67 MoviFit Series in ProfiSafe; 80 Festo CPX Pneumatic central with normal and safety I/O.
FAHRWERK GOL 6 Insertion of FahrwerkGolgeneration 6 transporters in the Gol generation 4 final assembly, from the pre-assembly where the skid is prepared with the engine, transmission, etc., until marriage with the body shop with the skid in motion. The project was developed in the new standard VASS04, the first in the final assembly of the VW Anchieta. SYSTEM ELEMENTS: 20Transfertables; 4Turntables; 4Lifters; 2MultiplepositionsSwivellifter; 1 Cross-Transferwith 3 pre-definedSwivellifter; Several bolting systems; RF-ID system for quality control and sending the stored data to the VW MES /ERP. USED TECNOLOGY: PLC: 2S7-319F 2PN - SIEMENS; NETWORK:ProfiNetandProfiSafe; HMI: 2 Industrial PCs PC-677 15K tags, usingWincc, - SIEMENS; 14HMIsMP-377 - SIEMENS; FIELD:35ET-200S remotes, using conventional and Safety I/O modules, - Siemens; 6SEW IP-67 MoviPro Series in ProfiSafe; 50 SEW IP-67 MoviFit Series in ProfiSafe ; 2 Festo CPX Pneumatic central with normal and safety I/O; 2 Bar-codereader CLV-400 - SICK; 9Pepperl-Fuchs RF-ID controllers.
237 FINISH SAVEIRO’S BODY SHOP Final assembly of Saveiro’s body shop and final preparation for the insertion of the movable parts and the Shotteplatteof frame rail. SYSTEM ELEMENTS: 9 Transporters; 2 Multiple positions Swivel lifter; 3Lifters; 13 Cross-Transfers; 1PERCEPTRON, vision system for geometric control; Several devices for fixing the removable parts and the Shotteplate into the body shop. USED TECNOLOGY: PLC: 4PLCsS7-319F 2PN - SIEMENS; NETWORK: ProfiNetandProfiSafe; HMI: 4 Industrial PCs PC-677 15K tags, usingWincc, - SIEMENS; 2HMIsMP-377 - SIEMENS; FIELD:31ET-200S remotes, using conventional and Safety modules, - Siemens; 11 SEW IP-67 MoviPro Series in ProfiSafe - SEW; 24 SEW IP-67 MoviFit Series in ProfiSafe - SEW; 4CPX Pneumatic central with normal and safety I/O - Festo; 2Bar-codereadersCLV-400 - SICK;
X-62 SIDE OF THE BODY SHOP Project consists of 8 geometry devices to assembly five car models, used to mounting the side of the van X-62 (Master), being one of the 1st projects using the new standard SCUBE of Brazil in the Renault factory for utilities vehicles. SYSTEM ELEMENTS: 4Adaptable devices for the welding of 5 models of the side of the body shop with about 80 pneumatic groups; 4Basculant devices with about 40 pneumatic groups each. USED TECNOLOGY: PLC:2 S7-319F PN/DP - SIEMENS; NETWORK:ProfiNetandProfiSafe; HMI:2MOP with Industrial PCs PC-677, using ODIL as supervision system, - SIEMENS; 2 DLOPS HMIsMP-377 - SIEMENS; FIELD:12 STAGE-BOX remoteswith ET-200S using conventional and Safety modules, - SIEMENS; 95 ET-200 Eco remotes - SIEMENS; 4 Drives S-120 in ProfiSafe - SIEMENS; 26CPX Pneumatic central with normal and safety I/O - Festo.
X-62 UNDER-BODY This project was split into 2 parts: FASE 1: It consisted in the provision of three devices for prefabrication and two more devices for manufacturing the platform X62, having the ability to mount X70 (old model). USED TECNOLOGY: PLC: 2 S7-319F 2PN - SIEMENS; NETWORK:ProfiNetandProfiSafe; HMI:2 LOP using MP-377, - SIEMENS; FIELD:7Stage-box remoteswith ET-200S using conventional and Safety modules - SIEMENS; 3 ET-200 Pro remotes - SIEMENS; 22 ET-200 Eco remotes - SIEMENS; 10CPX Pneumatic central with normal and safety I/O - Festo. FASE 2: Insertion of the new model in the existing line “Preli”, mechanically, electrically and software retrofitting the old devices. USED TECNOLOGY: PLC: 1 PLC5 - Rockwell; NETWORK: RIO e ASCII; FIELD: 1 Module Basic; 10 Flex-IO modules.
API1B - BRANCARD Project consists of robotic devices geometry for mounting rails of the 207 family chasis. SYSTEM ELEMENTS: 4Geometrydevices; 2 Robots. USED TECNOLOGY: PLC: 1GuardLogix 1756-L62S - ROCKWELL; NETWORK: Ethernet IP andDeviceNet; HMI: 2 HMIsPanelView 1500 - ROCKWELL; FIELD: 4 Point-IO remotes - ROCKWELL; 8 CompactBlock Guardfor I/O Safety - ROCKWELL; 6 CPX Pneumatic central with normal and safety I/O - Festo.
Ai-51 SIDE OF THE BODY SHOP Project consists of a robotic assembly geometry to the sides of the new model C3 2013 using TOX welding. SYSTEM ELEMENTS: 1 MultiplepositionsTromel; 1ToxweldingRobot. USED TECNOLOGY: PLC:1 GuardLogix 1756-L62S - ROCKWELL; NETWORK: Ethernet IP andDeviceNet; HMI:2HMIsPanelView 1500 - ROCKWELL; FIELD:4 Point-IO remotes - ROCKWELL; 4 CompactBlock Guardfor I/O Safety - ROCKWELL; 1 PowerFlex, - ROCKWELL; 8CPX Pneumatic central with normal and safety I/O - Festo.
LINEAS COMUNES - ARGENTINA Conveyors for insertion of the body of the new Ranger pickup in the common line of models, with 5 models in marriage. SYSTEM ELEMENTS: 31Transporters; 4 Turn-tables; 2 Shuttles; 4 Cross-Transferswith14 Swivellifter. USED TECNOLOGY: PLC: 1GuardLogix1756-L62S - ROCKWELL; NETWORK:4Ethernet IP 1756-EN2T; HMI:1Supervisory Factory Talk View SE, - ROCKWELL; 4HMIsPanelView 1000 - ROCKWELL; FIELD:28Point-IO using conventional and Safety modules - ROCKWELL; 12Drives PowerFlex em NETWORK - ROCKWELL; 3 Bar-codereaders.
WELDING CONCAVOS MIG welding Robotic Device for the concave part of the Straw Grain harvester, with vision system for model identification and quality control, containing the following technical data: SYSTEM ELEMENTS: 2 CognexVision-system; 2 MIG weldRobot - ABB. 2Tromelswithpositioning system. USED TECNOLOGY: PLC:1 ControLogix 1756-L61 - ROCKWELL; NETWORK: Ethernet IP e DeviceNet; HMI:2Allen-Bradley IPC usingtheFactory Talk View ME, - ROCKWELL; FIELD:2 Point-IO remotes - ROCKWELL; 2 Servos KINETIX 300 - ROCKWELL; 2 Vision system - COGNEX;
NEW STRADA’S REVERSE DOOR Robotic devices for assembling of the reverse door of the new Strada, one of the first possess with an inducing system to curing the adhesive seal. SYSTEM ELEMENTS: 4 Manual devices; 1 RoboticislandwithmanipulatingandRollerHamingrobots; 1 Induction system. USED TECNOLOGY: PLC:1 1756-L62S - ROCKWELL; NETWORK: Ethernet IP; HMI:1HMIsPanelView 1500 - ROCKWELL; FIELD:12 Point-IO with I/O Safety - ROCKWELL; 1Arplascontroller; 1Induction system KGR; 8CPX Pneumatic central with normal and safety I/O - Festo.
EOM TRANSPORTER – FINAL ASSEMBLY Transporters with approximately 500 EOMs, using the SEW´s new technology MOVITRANS , brushless power system from SEW, which will lead the motor shaft, seats, wheels and bumpers to final assembly, totaling 7.7 km in length, with the following technical data: USED TECNOLOGY: PLC:3 GuardLogix 1756-L62S - ROCKWELL; 5 GuardLogix 1756-L72S - ROCKWELL; NETWORK:48 Communication modules Ethernet IP 1756-EN2T; HMI:7 HMIsPanelView 1500 - ROCKWELL; FIELD:36 Drives MoviDrive - SEW; 7 Drives MoviTrac - SEW; 8 MovitranscontrollersSEW; 82 Direct start motors; 80 Scanners and light-curtain.
EOM TRANSPORTER – XMF EOM system for transportation of XMF side of the new Fiorino, integrated into the existing line of the conveyor line models 326. SYSTEM ELEMENTS: 8 LJU controllers; 5Sidetrack; 1Turntables; RF-ID System. USED TECNOLOGY: PLC:1 1756-L62S - ROCKWELL; NETWORK: Ethernet IP, DeviceNetandModbus/TCP; HMI:1 HMI PanelView 1500 - ROCKWELL; 7 HMIsPanelView 600 - ROCKWELL; FIELD:10 Point-IO with I/O Safety - ROCKWELL; 8 LJU controllers; 4 RF-ID - ROCKWELL; 1 Drive MDX60-B - SEW; 1 MultimeterPAC-4200 - SIEMENS.
CMX - MINING Mining, which installed the system grinding, preparation, transportation and storage of minerals, totaling approximately 2400HP to power the motors. SYSTEM ELEMENTS: 42 Engines from belts, crushers, etc; USED TECNOLOGY: PLC:1 S7-315 2PN DP - SIEMENS; NETWORK:Profibus-DP andProfinet; HMI:1WinCCSupervisory - SIEMENS; 1HMI MP-277 - SIEMENS; FIELD:12 Drives MM440 - SIEMENS; 30Drives MM420 - SIEMENS; 1 MultimeterPAC-3200 - SIEMENS.
ICN / PROSUB: COPPER TUBE CHEMICAL ERODER AND WASHING PLANT FOR BRAZIL’S 1st SUBMARINE Process plant for copper tubes chemical eroding and washing for fluid circling (for heat exchanger, hydraulic systems and others) for conventional and nuclear submarines. The first of his kind in Brazilian territory. The plant is able to process up to 15 copper tubes with length of 6m (19.6ft) and internal diameter from 5 to 20mm (13⁄64 to 23⁄64 in). With easy and intelligent program selection, the control system cover 320 different setup options. SYSTEM ELEMENTS: 14 Centrifuge Pumps; 41 Process Valves; 04 Flow control systems; 07 pH, Conductivity, Concentration and Temperature controls; 01Exaust Gas treatment station; APPLIED TECHNOLOGY: PLC:1 Rockwell 1769-L33ER CompactLogix; NETWORK: Ethernet/IP; HMI:1 Rockwell PanelView Plus 1000; FIELD: 04 Inversores Rockwell PowerFlex 40; 02Softstarters Rockwell SMC-150; 01 PT100; 03 Digimec’spHmeter; 03 Digimec’s concentration meter; 02 Digimec’s conductivity meter; 02 Digimed’s flow meter.
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