360 likes | 972 Views
Double Seam Measurement with auto S.E.A.M.scan. The Double Seam Inspection Process Alex Grossjohann Vice President, CMC. auto S.E.A.M.scan SPC. This is a standard MANUAL system for Double Seam Inspection of Beverage Cans. Fully AUTOMATIC systems are available. Manual Seam Thickness.
E N D
Double Seam Measurementwithauto S.E.A.M.scan The Double Seam Inspection Process Alex Grossjohann Vice President, CMC
auto S.E.A.M.scan SPC • This is a standard MANUAL system for Double Seam Inspection of Beverage Cans. • Fully AUTOMATIC systems are available.
Manual Seam Thickness • Measure Seam Thickness • STG-3000MH Seam Thickness Gauge • More accurate than “on-screen” readings. • Readings sent automatically to the computer
Manual Countersink Depth • External Gauge for better Accuracy • CDG-3010M Countersink Depth Gauge • Readings sent automatically to the computer
Automatic Seam Saw • Cut cans for internal double seam inspection • HGS-3000A S.E.A.M. Saw with Autodrive • Safe to use and very accurate cut
Video Seam Imager • Measure internal double seam components • Video SEAM Imager and SEAMview Software • Automatic Double Seam Measurement
Automatic Seam Stripper • Remove Cover Hook for Tightness Inspection • STR-1000 S.E.A.M. Stripper • Safely remove Cover Hook • Manual data entry at the computer database
Network Access SPC Network Sentry
Data Exchange • Integration with Other SPC Systems • Manual Data Export • D.A.T.A.bot: Automatic Data Exchange
Semi-Automatic Gauges (optional) • Automatic Measurement • Countersink Depth • Seam Thickness • Optional: • Seam Height
On-Line Seam Inspection (Optional) • Increased Inspection Frequency • Operator Independent Measurement • Enhanced Data Interpretation • Increased Productivity • Reduced Cost
Basic Principles • Automatic Sampling • Automatic Measurement using Currently Available Technology • True Statistical Process Control • “Early Warning System”
Automatic Sampling • Maximum Benefit • Cans Removed for Measurement • Cans Returned to Mass Conveyor • Cans May be Held for Further Study
Automatic Measurement • New Application of Currently Available Technology : A progressive measurement solution using industry standard tools and methodology. • Fast Delivery Time • Reliable Operation • Maximum Results with Minimum Investment
Triple S.E.A.M. Gaugewith Autofeed • Stage #1 • Continuous External Measurement • Seam Thickness • Countersink Depth • Seam Height • Can Height
Triple S.E.A.M. Gaugewith Autofeed • 18 Heads Measured Every 10 Minutes • Data Automatically Sent to SPC Software • Monitor for Measurement Shifts • Continuous Statistical Process Analysis
auto S.E.A.M.q.c. System • Stage #2 • Complete Seam Measurement • External Dimensions with Contact Gauges • Internal Dimensions with Video Imager after Automatic Sectioning
auto S.E.A.M.q.c. System • Triple S.E.A.M. Gauge (with Autofeed) • Purge and Rinse System • S.E.A.M. Saw (with Autodrive) • Video S.E.A.M. Imager • auto S.E.A.M.view Software • auto S.E.A.M.scan SPC Software • SPC Network Sentry
auto S.E.A.M.q.c. System • External Measurement with an Option to Cross-Section for Overlap Measurement • External Readings Every 10 Minutes • Scheduled Video Seam Inspection as Needed • “Emergency” Cross-Section as Needed
More External Readings • 18 Heads Measured Every 10 Minutes • Cans Automatically Returned to the Line • Data Automatically Sent to SPC Software • Monitor for Measurement Shifts • Continuous Statistical Process Analysis
Scheduled Seam Inspection • Complete Double Seam Inspection Scheduled to Occur as Needed • Every 2 Hours? • Every 4 Hours? • Once a Day? • Once a Week?
“Emergency” Cross-Section • Completely Evaluate Any Head if a Possible Problem is Detected During Non-Invasive Seam Measurement • Out-of-Spec Condition • Measurement Shift • Statistical Anomaly
auto S.E.A.M.q.c. System • Fully Automatic • Operator Independent • Reasonable Cost • Fast Delivery: 12 to 14 Weeks • Current Technology: Available Since 1996
Statistical Process Control • High Volume of Measurement Data • Regular Sampling • Secure and Redundant Data Storage • “Good” Data without Operator Interference • No Data Entry Errors • No Measurement Procedure Variation • No Data Modification or “Correction”
“Early Warning System” • Predict Production Issues and Make Corrections Before They Happen • Evaluate Production Data • Identify Process Anomalies • Notify Appropriate Personnel • Log Corrective Actions
Contact in Mexico! Juan Zavaleta La Rondalla # 5 13020 México D.F Phone: [52] (5) 672-9925 Email: Juan.Zavaleta@seamscan.com
Contact Us Directly! Container Machinery Corporation 250 Falls Road Hudson, NY 12534 Phone: 518-828-9345 Email: Info@seamscan.com