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STAGES VERSUS REFLUX. INCREASED REFLUXFEWER TRAYSLOWER INITIAL CAPITAL COSTHIGHER OPERATING COSTINCREASED NUMBER OF TRAYSLOWER REFLUXHIGHER INITIAL CAPITAL COSTLOWER OPERATING COST. EXAMPLE. START WITH EQUILIBRIUM DIAGRAMDEFINE OPERATING CONCENTRATIONSDETERMINE FEED CONDITIONSCALCULATE RdM
E N D
1. DISTILLATION DESIGN
2. STAGES VERSUS REFLUX INCREASED REFLUX
FEWER TRAYS
LOWER INITIAL CAPITAL COST
HIGHER OPERATING COST
INCREASED NUMBER OF TRAYS
LOWER REFLUX
HIGHER INITIAL CAPITAL COST
LOWER OPERATING COST
3. EXAMPLE START WITH EQUILIBRIUM DIAGRAM
DEFINE OPERATING CONCENTRATIONS
DETERMINE FEED CONDITIONS
CALCULATE RdMIN
SELECT RdDZN = 2 y0 = 0.3
LOCATE STRIPPING OPERATING LINE
CALCULATE STAGES
4. PROCESS IMPACTS REFLUX
RdMIN REQUIRES INFINITE STAGES
INCREASES REFLUX INCREASESS THE DRIVING FORCE
REDUCES THE NUMBER OF STAGES
NUMBER OF STAGES
NMIN REQUIRES TOTAL REFLUX
ADDING STAGES REDUCES NECESSARY DRIVING FORCE
5. STAGE VS. REFLUX RELATIONSHIP RUNNING A SERIES OF CHECKS FOR NUMBER OF STAGES VS. REFLUX YIELDS
ERBAR-MADDOX CHART GILLILAND CHART
6. STAGE VS. REFLUX RELATIONSHIP CORRELATION FOR GILLILAND BY MOLOKANOV:
7. COLUMN ENTHALPY BALANCES CONTROL VOLUMES FOR COLUMNS
TOP OF COLUMN
OVERALL
CONDENSER
SENSIBLE HEAT EFFECTS ARE A FACTOR
8. COLUMN ENTHALPY BALANCES BOTTOM OF COLUMN
OVERALL
REBOILER
OVERALL FOR COLUMN
9. TRAY DESIGN FACTORS EFFICIENCY IS APPROACH TO EQUILIBRIUM
OVERALL
APPLIES FOR CONSTANT DRIVING FORCE
MURPHREE
BASED ON LOCAL DRIVING FORCES
PROVIDES MORE ACCURATE STAGE COUNT
LOCAL
CONSIDERS VARIATIONS AT LOCATION ON TRAY
10. APPLICATION OF ?M USING MURPHREE EFFICIENCY RESULTS IN AN EFFECTIVE EQUILIBRIUM LINE
11. STAGES IN PACKED COLUMNS HETP = HEIGHT OF THEORETICAL PLATE
TOTAL PACKED HEIGHT
HETP DEPENDS ON
TYPE OF PACKING
HYDRODYNAMICS
12. HETP DATA PACKING VENDORS PROVIDE DATA FOR ESTIMATES OF HETP
VALUES ARE SPECIFIC
TO MEASURED
SYSTEMS
CAN SHOW
FLOODING LIMITS
13. OTHER HETP VALUES HETP COMPARISON
INDUSTRIAL COLUMNS
5 100 PLATES
LARGE DIAMETERS
CHROMATOGRAPHIC COLUMNS
1000 100,000 PLATES
SMALL DIAMETERS AND CAN BE AFFECTED BY FLOW RATES
14. HETP CORRELATIONS GENERAL CORRELATIONS FROM TEXT SECTION 11.5E:
15. STABLE (EFFICIENT) OPERATION STABILITY EXISTS BETWEEN FLOODING AND WEEPING
FLOODING IS THE UPPER LIMIT FOR FLUXES
BASED ON EXCESS ?P
NORMALLY GAS PHASE CONTROL
ENTRAINMENT CAN LIMIT EFFICIENCY
16. PACKED COLUMN STABLITY HETP VALUES CHANGE WITH HYDRODYNAMICS
17. STABLE OPERATING RANGES CAN BE EXPRESSED IN TERMS OF ?P
18. DESIGN FLUX FLOODING RESTRICTIONS FOR TRAY COLUMNS
VALUES ARE BASED ON ENTRAINMENT
OTHER LIMITS FROM WEEPING MUST BE DETERMINED THROUGH NORMAL OPERATION
CAN USE RECYCLE TO RUN AT MINIMUM FLUX AT A PRICE.
SIEVE TRAYS HAVE NARROW RANGE OF OPERATION
CAP AND VALVE TRAYS CAN OPERATE AT LOWER TURNDOWN RATIOS
VALVES HAVE LESS OPEN AREA WITH REDUCED GAS FLUX
19. FOAMING IMPACTS FOAMING CAN ALSO IMPACT STABILITY
DIFFICULT TO PREDICT
A CHALLENGE TO ELIMINATE
LESS OF A PROBLEM WITH PACKED BEDS
20. MULTIPLE FEEDS/DRAW-OFFS INTERNAL COLUMN
FLOWS CHANGE
DUE TO -
FEEDS
DRAW-OFFS
HEAT EXCHANGES
21. MODIFIED McCABE DIAGRAM OPERATING LINES CHANGE FOR EACH SECTION