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Christopher Nantista ML-SCRF Technology Meeting July 28, 2010

KCS R&D Program. REPORT. Christopher Nantista ML-SCRF Technology Meeting July 28, 2010. KCS Test Bed at SLAC ESB. Vacuum Pump Port. 0.5 m Diameter, 10 m Long, Aluminum Pipe. CTO Sections. Current program:

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Christopher Nantista ML-SCRF Technology Meeting July 28, 2010

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  1. KCS R&D Program REPORT Christopher Nantista ML-SCRF Technology Meeting July 28, 2010

  2. KCS Test Bed at SLAC ESB Vacuum Pump Port 0.5 m Diameter, 10 m Long, Aluminum Pipe CTO Sections

  3. Current program: • High-power vacuum test the aluminum spool with indium seals by which the vacuum windows will be attached to the CTO WR650 ports. • Pump down with in-situ bake and leak check of 10 m run of 0.480 m diameter aluminum circular waveguide (WC1890) with perforated pumpout spool in center and closed with end plates. • Cold test the shorted CTO TE01 mode launchers back-to-back with and without ¼ wave spacer. Tune their shorting caps, by shimming and then final machining, for optimal transmission and then another for the small coupling needed for the resonant test. • Measure and adjust if necessary via inter-flange spacers the phases to the input CTO WR650 ports through the magic-T and input arm assemblies (including directional couplers and windows). Connect input assembly to input CTO and cold test from magic-T to output CTO, with WC1890 tapers inserted. Insert WC1890 tapers and connect output assemblies (including windows, directional couplers, and loads) to output CTO. • Pump down with in-situ bake and leak check CTO assembly. • Insert 10 m WC1890 run between tapers, pump down, connect to input waveguide from test stand Thales klystron and high power test for transmission at ~4 MW (see Fig. 1). • Remove output CTO and short line at taper. Change input CTO shorting cap for small line coupling. Cold test and adjust line length for resonance by using ¼ wave spacer if necessary and final machining end cap. Measure coupling and quality factor. • Pump down, reconnect to klystron, and perform resonant test up to standing wave field levels equivalent to those of ~ 350 MW traveling waves. • Pressurize line to 2 bar absolute (14.5 psig) dry nitrogen and repeat resonant test.

  4. Test Configurations CTO Coldtesting RF from klystron CTO input ports Transmission Tests WC1890 8-ft section CTO output ports with loads Pump-out ports Resonant High Field Tests 10 m

  5. Continuing TDP R&D Plan • 2011 plan: • Design and build bends for very high power TE01-mode WC1890. • Cold test and high-power test (4 MW) bend between CTO’s. • Obtain 70 m more WC1890 waveguide and add to assembly. • Incorporate bends into long waveguide run between CTO’s and repeat high power transmission and resonant tests. Insert ¼ wave spacer and repeat resonant test. • Make 3rd CTO (with different coupling) to test tap-off and combining function. • 2012 plan: • Design and build CTO-based directional coupler that would power a resonate ring. • Acquire additional waveguide to construct a 160 m resonant ring. • Include a tap-off/tap-in assembly that would provide a short 10 MW bypass. • Test at full travelling wave power.

  6. From Minutes of 6/30 Meeting: “From SLAC Chris reported that 3 sections of the big pipe are being pumped down, with the 4th section being replaced due to wall thickness safety issue. The CTOs are at metrology for dimensional checks, while the Indium waveguide seal is being high power tested this week.” Progress/Developments: Big pipe assembly failed to go below ~1×10-5 torr. A leak was detected in the vicinity of the pumpout spool. The spool was removed for required pressure hydrotesting and further vacuum leak checking. The 4th big pipe replacement section is received, QC’ed, cleaned and ready to be connected. The CTO QC measurements looked good. Many gauges were later noticed around the inner wall near a flange, but we will proceed. The CTO’s are being mounted for cold testing. An end cap needs to be machined to depth. The aluminum vacuum window adaptors tested with crushed indium seal repeatedly broke down at ~300 kW under vacuum, but not with nitrogen. Upon inspection, a sharp point was found and removed, and it awaits retesting.

  7. Latest Setback A check on overdue waveguide components revealed yesterday that, due to an apparent miscommunication between SLAC purchasing and the vendor, the April purchase order for the indicated custom parts had never gone through. We may be able to substitute for some of these and/or expedite the order, but it is conceivable that our schedule will be impacted.

  8. 2010 Schedule

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