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ME 462 Capstone Design Presentation Department of Mechanical Engineering, IUPUI December 14, 2005 Presented by: Tom Peters Kris Miller David Langenderfer. Basic Utility Vehicle (BUV). Design Introduction. Design a 3 wheeled vehicle made from a small truck rear end and frame.
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ME 462 Capstone Design Presentation Department of Mechanical Engineering, IUPUI December 14, 2005 Presented by: Tom Peters Kris Miller David Langenderfer Basic Utility Vehicle (BUV)
Design Introduction • Design a 3 wheeled vehicle made from a small truck rear end and frame. • Design a rear ambulance unit to be attached to the chassis. • Used in 3rd world countries and can be manufactured one per day. • Main focus is cost with emphasis on the drive train, ease of assembly, durability, and serviceability.
Customers • Impoverished people of developing countries. • EMT personnel
Customer Requirements • Cost • $1350 for pre-welded kit • Does not include assembly, freight, and duties. • $300 Ambulance cost
Customer Requirements • Transmission • Forward & Reverse • Top speed <20 mph on grass • Payload • 1200 lbs including driver • Steering System • Turn Diameter <20 ft • + 50° from centerline
Customer Requirements • Seating • Driver seat on centerline • If passenger seat is included it must be on centerline. • Power-plant • 8.5-10 HP internal combustion engine • Throttle mounted on steering mechanism • Brake System • Foot activated truck brakes • Parking brake • Independent left and right
Customer Requirements • Chassis • Small truck frame • Ground clearance >10.5 inches except at differential • Skid plates • <11 ft or <12 ft if using motorcycle seating arrangement
Customer Requirements • Suspension • Front & Rear • Front has a min. of 3 inches of travel • Rear uses truck suspension • Auxiliary Systems • V-Belt Power Take Off (PTO) • V-Belt Driven Water-pump
Customer Requirements • Electrical System • 12 V DC • Safety Equipment • Standard safety equipment • Example: roll protection, horn, lights, seat belts, etc… • Size • Minimize crate size for front end • Assembly Time • < 6 man hours to assemble front kit and assemble to rear unit. Does not include cargo bed.
Customer Requirements • Ambulance • Passenger Capacity • 3 recumbent patients or 2 patients and 1 attendant • Equipment • IV hooks, stretchers, attendant seat, bench/storage, sun & rain protection, lights, work table, shelf, back-gate and fender • Storage • Cold storage, plastic bin storage, in-floor storage, outside storage, fuel and water storage. • Electrical System • 12V DC • Miscellaneous • Impermeable Surfaces resistant to environment • 2 sq ft Clean surface area • Size 6x4 ft • Weight <160 lbs
Project Boundaries & Objectives • Boundaries • Cost • Size • Performance/durability • Objective • Low cost transportation / ambulance
Design Design Specification Development Weighting of Customer Requirements Engineering Requirements Engineering targets
Competitive Benchmarks • Fall 2003 IUPUI BUV • John Deere Gator
John Deere Gator • Better • Sales • Stopping Ability • Same • Top speed, horse power, parking brake • Worse • Cost • Payload • Ground clearance • No ambulance capability • No PTO or water-pump
Fall 2003 IUPUI BUV • Better • Stopping Ability • Cost • Overall weight • Center of gravity • Same • Top speed, horse power, parking brake, turning radius • Worse • Payload • Ground clearance • No ambulance capability • No PTO or water-pump • Various optional equipment
Critical Parameters • Steering Angle • Suspension Travel • Weight Capacity • Clearance
Concept Evaluation • Absolute Comparison • Go/No go • All a go • Relative Comparison • Decision Matrix
Conclusion • Concept 3 • Best Overall Concept • Durable • Low Cost • Easy to Manufacture • Reasonable in Size
Schedule • Task 1: Generate Engineering Specifications (9/1 – 9/9) • Task 2: Design concepts of vehicle components (9/9 – 9/23) • Task 3: Concept Evaluation(9/23 – 9/30) • Task 4: Proposal Due Date (10/1 – 10/10) • Task 5: Solid Model of Prototype based on best concept (10/10 – 11/10) • Task 6: Evaluate prototype and shake down the prototype (11/10 – 11/25) • Task 7: Complete final report, presentation and poster (11/25- 12/7) • Task 8: Present the final design (12/12)