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Intraflow™ and Process Analytics Deployment Status

Gain insights into the technology development and future directions of Intraflow™ in process analytics. Discover growth trends, smart systems, hardware developments, and key partnerships.

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Intraflow™ and Process Analytics Deployment Status

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  1. Parker IntraflowTM and Process Analytics: Deployment Status, Technology Development, and BeyondCPAC – Fall Meeting: NeSSi Session 11/8/07 CPAC – Fall Meeting: NeSSi Session 11/8/07 Mike Cost – Applications/Innovation Engineer

  2. Where We’re Are and Where We’re Going • Field Applications and Growth Trend • Smart Systems and Current Architecture • Merging Analytics with IntraflowTM – The Final Frontier • Hardware Development and Applications Flexibility – Improving the Base

  3. IntraflowTM Global Installed Customer Base • Lead Users- Multiple systems per site • ExxonMobil: Sarnia, ONT / Nanticoke, ONT/ Antwerp, Belgium / Baytown, TX / Baton Rouge, LA / Notre Dame de Gravenchon, France/ SPT Mega plant project • Eastman Chemical: Kingsport, TN • OMV: Burghausen, Germany • UOP: Des Plaines, IL • Lanxess: Sarnia, ONT • Total: Across France • BP: Whiting, IN / Marseille, France • Formosa Plastics: Port Lavaca, TX • Imperial Oil: Nanticoke, ONT • Dow Chemical: Ft. Saskatchewan, AB • BASF: Port Arthur, TX • Chevron: Pascagoula, MS / Richmond, CA

  4. IntraflowTM Growth Review

  5. How Did We Get There? Applications Flexibility • 10-Stream Natural Gas BTU Analysis System • Coalescing & Membrane Separator Drain Header • Restricted Orifice Header Pressure Control • Freeze Protection Heating

  6. How Did We Get There? • Sub-Systems for Integration by Others • Low Sulfur Diesel Application • 0-1ppm C2H4measurement in high purity C3H6 stream • Low volume SCS a plus • Silco-steel treatment imperative to avoid C2H4 sticking to stainless • Silco-steel treated modular components simplifies system integration

  7. How Did We Get There? • High Pressure Development Lab Application • Gas delivery system for glove box experiments

  8. How Did We Get There? Partnerships Expanding Modularity • Working closely with SpectraSensors • Achieving 100ppb moisture LDL • Providing scalable system platform allowing numerous performance options

  9. Smart Systems Platform: NeSSITM Gen II Parker HMI with PLC

  10. Current Gen II Architecture 4-20mA PLC Ethernet to Technician Workstation • It’s all about the information!

  11. ‘Smart’ System Application – It Really Works “Operators Don’t Trust the Analyzer” • Lanxess / Sarnia; lack of confidence led to moisture related upsets & shutdowns of butyl rubber plant • New tools deployed: remote validation and bypass & analyzer 4-20mA flow indication via DCS • 100% uptime since June, 2005 • Plant shutdowns have been averted (@ $300K ea…)

  12. Complete smart sample system integration • Ethylene glycol liquid service • Flow & pressure sensing • Conductive heating • Conventional grab sample & system functionalities

  13. Communication Developments Non-IS 24VDC Power Supply for Solenoid Valves and possibly sensor IS power supply Bus Communications & possibly power supply • Bus Conversion Card • Multi-bus chipset applicated for specific bus • On-board IS barriers supporting wide range of sensor voltage requirements • Bus signal conversion to relay output for non-IS solenoid valve actuation Typically Div 2 Typically Div 1

  14. IntraflowTM and Analytical Hardware • GE Sensing analyzers • Hardware Development

  15. Sample Extraction/Conditioning System Micro Analytical Device CCIMS or ProBloc Mount Extraction Point In-Line Filtration, Sample Conditioning and Process Analysis

  16. diluent in sample in micromixer column mobile phase in NeSSITM with Analytics: The Final Frontier Scott Gilbert, CPAC Visiting ScholarCrystal Vision Microsystems LLCAtofluidic Technologies, LLC • Split flow approach to sampling • m-fluidic LC Chip for On-line Sample Pretreatment • Pulsed electrochemical detection (on-chip) Liters per minute microliters per minute nanoliters per minute

  17. Complete Sampling and Pretreatment Assembly Prototype for NeSSITM Modular fluid block designed for NeSSI mounted on a Parker-Hannifin Intraflow substrate – Courtesy of Scott Gilbert, CPAC Visiting Scholar

  18. NeSSiTM Gen III: IntraflowTM and microAnalytics • Actively seeking analyzer systems for integration into NeSSiTM platform • Progressive concurrent move to Gen II and Gen III architecture • Current analytical platforms are developing SP76 compliant hardware

  19. Key Elements for Continued Growth • Continue systems solutions approach – Tap to Termination capabilities • Continue development of key sample conditioning components (pressure, flow, filtration, etc.) • Continue development of analytical systems and interfaces for SP76 protocol • wcost@parker.com,sdoe@parker.com, intraflow@parker.com

  20. IntraFlow™ Smart SHS w/ remote flow & pressure indication, CTC-Human Machine Interface, solenoid pilot valve package Sample Extraction Sample Transport Thank You! Sample of HMI Screens; pressure & flow, alarms, maintenance & more! Environmentally Compliant Sample Return or Disposal Cal Gas Delivery Gas Generators Analyzer (by others)

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