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Product Assurance Status. Walter Boogaerts MPAe. SRON. MPAe – WBE / WBI P.Hartogh. KOSMA/ WBS R.Schieder Proj.Man.: R.Bieber. IRA-CNR. Techn. Management P.Börner / E.Steinmetz. Techn. Management O.Siebertz. QA / PA W.Boogaerts. MPAe Lab. / Workshops Test Facilities. KOSMA
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Product Assurance Status Walter Boogaerts MPAe WBS CDR 2-3rd april 2003
SRON MPAe – WBE / WBI P.Hartogh KOSMA/ WBS R.Schieder Proj.Man.: R.Bieber IRA-CNR Techn. Management P.Börner / E.Steinmetz Techn. Management O.Siebertz QA / PA W.Boogaerts MPAe Lab. / Workshops Test Facilities KOSMA Lab. / Workshops Test Facilities Sub-Contractors Sub-Contractors WBS CDR 2-3rd april 2003
QA / Supporting Documentation SRON PA-Plan SRON/U/HiFi/PL/999-08 2/0 HiFi Homepage several Documents / FO‘s / etc. MPAe/QA/PA-Plan HiFi-MPAe-PL-SA010-001 2/0 Miteq QA-Plan KosmaCompliance Matrix HiFi-MPAe-PL-SA010-003 Draft Implementation Plan HiFi-MPAe-PL-SA010-0021a ESA IIDA / IIDB ECSS-Q-xxxx / ESA/SCC Parts Parts Procurement Materials Processes NASA Parts IPC-Doc‘s Materials Processes WBS CDR 2-3rd april 2003
QA – DutiesParticipation to Sub-System and Project MeetingsSub-Contractors ReviewsControl of Configuration ControlEdit and Control of Quality Rules Control the NCR , RfW , PAD , CN , .....etc.Procedures / Reports / FormsheetsParts , Materials and Processes AdvisingReview Boardsetc. WBS CDR 2-3rd april 2003
ConfigurationMPAE / KOSMAA new Configuration Control System has been installedDocument HIFI-MPAE-SP-GEN-001Miteq / Lewicki / Galileo / BAE SystemsOwn Control System/ Overview tbi WBS CDR 2-3rd april 2003
Reliability Derating / Parts Stress Analysis according to SRON-U/HiFi/PR/2002-003 ESA PSS-01-301 Derating ADC-Board : HiFi-MPAe-AD-AQ100-001 Motherboard : HiFi-MPAe-AD-MQ100-001 FMECA / Worst Case Analysis Power to S/C-Interface : HiFi-MPAe-AD-PA100-001 WBS CDR 2-3rd april 2003
Inspections KIP`s Generall : H/W – Inspections PCB‘s Inspections Personal Qualifications E-Parts -> Parts Procurement / PAD‘s , etc. MPAe / Kosma HiFi-KOSM-PR-OQ200-001_1- HiFi-MPAe-PR-EA010-001_D- Miteq HiFi-MPAe-PL-IA010-001 1/- Lewicki Productionsplan HiFi-LEWI-PL-CA100-001_1- Statement of Work (WBS/PRO/2001 29.10.029) WBS CDR 2-3rd april 2003
Parts , Materials , Processes and PAD‘s Subs System ESA MPAe Parts HiFi-MPAe-Li-SA100-001+SA101 Y Y Y Materials HiFi-MPAe-Li-SA010-002Y Processes HiFi-MPAe-Li-SA010-001Y PAD (Asic) HiFi-MPAe-PA-EA010-001 3 - Y Y „ (Filter) HiFi-MPAe-PA-EA010-003 D - MPAe/ Miteq Parts 145758 Materials 145759 Processes WBI/LI/2002 PAD HiFi-MPAe-PA-EA010-002 2- Y Y Kosma Parts HiFi-MPAe-Li-SA100-001 +SA101Y Y Y Materials HiFi-MPAe-Li-SA010-002Y Processes HiFi-MPAe-Li-SA010-001 Y PAD‘s HiFi-KOSM-PA-LA010-001 Y Y Lewicki Parts HiFi-Lewi-Li-CA100-01 Y Y Materials List UK1 750 046–20 Rev.1 Y Y Statement of Work HiFi-KOSM-SP-CA500-001 PAD (CCD) HiFi-KOSM-PA-CA100-001 Y Y BAE Systems Parts HiFi-BAE-Li-BA200-002 Y Y Y Materials HiFi-BAE-Li-BA200-001Y Processes HiFi-BAE-Li-BA200-003 Y Officine Galileo Parts HiFi-GAL-Li-OA200-002 Y Y Y Materials HiFi-GAL-Li-OA200-001Y Processes HiFi-GAL-Li-OA200-003 Y WBS CDR 2-3rd april 2003
RfW , NCR , ECR acc. to ESA Specifications no Issues PID‘s MPAe / KOSMA containing in HiFi-MPAe-PR-EA010-001 HiFi-KOSM-PR-OQ200-001 MITEQ containing in PA-Plan WBS CDR 2-3rd april 2003
Qualification Testing Properties WBO WBE/(WBI) Harness (Test at MPAe) Procedures HIFI-MPAE-PR-SA010-002_D_- HIFI-MPAE-SP-NA0100-002 1- HIFI-MPAE-PR-SA010-001_D_- TV Complete : WBO/WBE/Harness (Test at MPAe) Procedure TBI Vibration WBO WBE/WBI (Test at DLR?) Procedures TBI TBI Shocktbd EMCComplete : WBO/WBE/Harness (Test at GEDIS GmbH ?) Procedure TBI WBS CDR 2-3rd april 2003
ESD - Protections / Contamination Control ESDContamination MPAe / Kosma HIFI-MPAE-PL-SA010-004Class : < 100000 ; 20ºC ; <50% Miteq Proc : 120438 Proc.: 1167 Class : < 100000 ; 20ºC ; <50% Lewicki ( IEC 1340-5-1 (1996)) Class : < 100000 ; 20ºC ; <50% WBS CDR 2-3rd april 2003
open issues • Miteq Amplifier NBB400 (RF Micro Device ) Procurement 3 months (?) / Delay QM/WBI ? • Delivery CPPA missing important parts : Filter / ADC / Power Supplies • Procedures TV / Vibration / EMC / ( Schock ? ) • Environmental Test Spec‘s : SRON-U/HiFi/SP/2001-012 Draft to be updated by SRON WBS CDR 2-3rd april 2003