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Thule Smart RV ™ Pod Kit Installation For Smooth-Sided Fiberglass RVs. Step 1. After reviewing all potential interior and exterior wall obstructions, locate the Pod mounting line by using a stud finder. Turn off all utilities. Step 2. Using a straight edge or chalk line,
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Thule Smart RV™ Pod Kit InstallationFor Smooth-Sided Fiberglass RVs
Step 1 After reviewing all potential interior and exterior wall obstructions, locate the Pod mounting line by using a stud finder. Turn off all utilities.
Step 2 Using a straight edge or chalk line, mark a Pod mounting line. Note: Pod spacing is determined by the accessory being mounted. Some accessories will require 16” spacing, some accessories will require 12” spacing, some accessories will require no spacing (single pod).
Step 3 Using the provided template, mark the first Pod location with a bulls eye. Hold the template to the mounting spot, and punch the four starter holes with a center punch.
Step 4 Be careful to only drill into the outer section of the smooth fiberglass wall! Drill the small vertical pilot holes for the backing plate using a 1/16” drill bit. Drill the large horizontal holes for the pod using the 3/8” drill bit. Tip: We recommend applying masking tape to the drill bits to mark the desired depth and to prevent drilling too deep.
Step 5 Prepare the mounting area by lightly sanding the fiberglass between the drilled holes, as shown. Clean the surface of the wall.
Step 6 Apply a thin coat of the waterproof adhesive (provided) onto the inside area of the backing plate. Spread evenly to ensure complete coverage.
Step 7 Insert backing plate into the holes. If necessary, lightly tap the backing plate with a rubber mallet to ensure that the plate is flush against the RV wall. Wipe off any excess adhesive with a paper towel.
Step 8 Reinforce plate with the two small #6 x ½” screws. These are set screws and prevent the backing plate from moving while the adhesive cures and sets prior to the installation of the pod.
Step 9 Attach the Pod assembly onto the backing plate using the larger ¼”- 20 screws after the Pod adhesive has cured completely (24-48 hours).
Finished! The SMART RV accessories can now be safely mounted. When Pods are not is use, you can cover the Pods with the Pod covers, included.