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Outline. PurposeApproachDD-963 class characteristics Data scrubbingResultsSummary. Purpose. Determine if Annual Ship Maintenance Expenditures are Correlated to Ship Aging for the DD-963 Class of Ships. . . Example of Ship Life Cycle Cost Decomposition. . PROD*- 37% . . . . MISSION PERSO
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2. Outline Purpose
Approach
DD-963 class characteristics
Data scrubbing
Results
Summary
3. Purpose Determine if Annual Ship Maintenance Expenditures are Correlated to Ship Aging for the DD-963 Class of Ships
4. Example of Ship Life Cycle Cost Decomposition
5. DD 963 Class Characteristics Background 31 ships in class
All built at Ingalls Shipbuilding
First ship in class commissioned in FY75
Several ships forward deployed to Japan
DD-966, 972, 975, 985, 991
Maintenance data from VAMOSC (FY84-FY00)
Organizational level (O-level) maintenance costs
Intermediate level (I-level) maintenance costs
Depot level (D-level) maintenance costs
6. DD 963 Class Characteristics History 1984 DD-974, 976, 979, 983, 984, 986, 990 received Armored Box Launchers (ABL) to launch Tomahawk Cruise Missiles
USS Olendorf (DD 972) becomes forward based in Yokosuka, Japan
1986 Vertical Launch System (VLS) was retrofitted to the 24 ships without ABL
1988 USS Fife (DD 991) becomes forward based in Yokosuka, Japan
1990s Persian Gulf War and maintenance of the Iraq No-Fly Zones scrambles the operational tempo of all ships
1990 USS Hewitt (DD 966) becomes forward based in Yokosuka, Japan
1991 USS Olendorf (DD 972) returns from Yokosuka, Japan to San Diego
7. DD 963 Class Characteristics History (continued) 1992 USS O’Brien (DD 975) becomes forward based in Yokosuka, Japan
1996 Condition-based maintenance philosophy began
USS Fife (DD 991) returns from Yokosuka, Japan to San Diego
1998 Ships with ABL, which were not upgraded to VLS due to budget constraints, were decommissioned
USS Hewitt (DD 966) returns from Yokosuka, Japan to San Diego
USS Cushing (DD 985) becomes forward based in Yokosuka, Japan
2001 DD-980 and 981 turned over to Naval Reserve Force
8. DD-963 Class CharacteristicsTechnical Parameters
9. DD-963 Class CharacteristicsMajor Weapons Systems
10. DD-963 Class CharacteristicsShip Homeports
11. Approach FY84-00 VAMOSC data collected and analyzed
Potential trends identified
Secondary review yielded discrepancy in data
VAMOSC source data repositories changed (3M)
FY84-90 VAMOSC data removed
Analysis performed using FY91-00 VAMOSC data
12. Data Scrubbing Forward based ships were removed from analysis
Depot data do not include cost of work done by Japanese
Forward based ships have higher OPTEMPO
DD-987 removed from data set due to major corrective maintenance problems
O-Level maintenance in FY91 = $10.7M (class avg = $4.1M)
I-Level maintenance in FY95 = $6.3M (class avg = $584K)
I-Level maintenance in FY96 = $42.3M
DD-973 and DD-992 removed from FY97 and FY93 data respectively due to being “stuck” in availabilities in Pearl Harbor
DD-973 O-Level maintenance in FY97 = $9.1M
DD-973 I-Level maintenance in FY97 = $954K
DD-992 O-Level maintenance in FY93 = $14.2M
13. Data Scrubbing (Cont.) Seven decommissioned ships removed from analysis
Low or negative maintenance costs in last few years of ships’ lives
Incomplete O&I maintenance data prior to FY91
3M system upgraded in FY91
Ships are all relatively the same
Same hull structure, engineering, systems, OPTEMPO, maintenance schedule
15. Maintenance Cost (O+I+D) Class Average
16. Organizational Level Maintenance CostClass Average
17. Intermediate Level Maintenance CostClass Average
18. Depot Level Maintenance Cost Class Average
19. Ship Age vs. O-Level Maintenance CostFY91-00
20. Ship Age vs. I-Level Maintenance CostFY91-00
21. Ship Age vs. D-Level Maintenance Cost FY91-00
22. Summary No apparent correlation between ship aging and maintenance expenditures for corrective maintenance.
Anecdotal information from NAVSEA PMS 400 indicates a backlog of repairs existing for DD-963 class of ships.
Difficult to track.
No meaningful metric to assess ships readiness and aging.
Existing databases highly subjective.
Please address additional questions to:
Bill Stranges stranges.william@hq.navy.mil
Colleen Adamson adamson.colleen@hq.navy.mil
Andrea Nowicki nowicki.andrea@hq.navy.mil
Deanna Ohwevwo ohwevwo.deanna@hq.navy.mil
24. Life Cycle Cost Breakout
25. O-level Maintenance Manhours Class Average (18 ships)
26. I-level Maintenance Manhours Class Average (18 ships)
27. SSN Age vs. O-Level MaintenanceFY91-00
28. SSN Age vs. I-Level MaintenanceFY91-00
29. Average Steaming Hours
30. Average Steaming Hours Underway
31. Average Steaming Hours Not Underway