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Purpose and outline of the Course • To combine the principles of EE and Physics to gain an understanding of the fundamentals and applications of sensors for the measurement of physical properties such as, for example, temperature, pressure, light, stress, chemical composition, fatigue etc, etc • At the end of the course, students should be able to design a solution to a particular sensing problem. • Some of the sensors to be covered: • Electrical • Mechanical • Chemical • Optical
Assessment • End of Semester Examination: 50% • Tutorial Assignment: 30% • Laboratory Reports 20%
What is a sensor? • A sensor is a device that • responds to an applied stimulus • in response to that stimulus produces an electrical signal • the electrical signal must correspond in a predictable way to the stimulus A biologically based sensor system
Transducers versus Sensors • Transducers convert energy from one form to another. • Are the following transducers or sensors or both? • Microphone • An electrocardiograph • A loudspeaker
Sensors are usually part of larger control systems Non-contact sensor Passive Active Internal
Passive versus Active Sensors • Active Sensors • Require an external power supply and driving circuit • Eg: infrared or ultrasonic motion sensor • Passive Sensors • generate own electrical signal based on the stimulus. • Eg: Thermocouple.
Direct, Indirect and Inferential Measurements • Direct • Measurement made directly on a parameter, eg measuring mass with an electronic balance • Indirect • Requires interpretation, calculation or interpolation, eg rotor speed to measure fluid flow • Inferential • measurement cant be made directly or indirectly on a parameter, so requires a chain of interpolation and/or interpretation eg measuring blood flow through the heart by use of a thermistor.
Sensor Classification • What does it measure (ie what is the stimulus) • Eg acoustic, biological, chemical, electric, magnetic, optical, mechnanical, radiation, thermal. • Specifications • Eg, sensitivity, stability, linearity (more on this later). • Means of detection • Eg, biological, chemical, electrical, heat, temperature, radioactivity • Conversion phenomena • eg thermolectric, piezoelectric, electrochemical • Material from which it is constructed. • Field of applications.
Sensor Selection • There is often a wide choice of sensors to monitor a particular stimulus. • The choice of the ‘right’ sensor must take into account • availability • cost • power consumption • environmental conditions • Reliability and lifetime. • Therefore the choice is often not black and white and it is prudent to retain a few alternatives.
Sensor Characteristics: The Transfer function • The transfer function converts from the stimulus, s, to the electrical output signal, S, ie. S = fn(s) • Many functions are possible • Linear: S = a + bs (b = slope or sensitivity) • Logarithmic: S = a + bln(s) • Power S = a + bsk • For nonlinear transfer functions b = dS/ds • Sensitivity can also be defined as the minimum input (or change) in the physical stimulus parameter which will create a detectable output change
Transfer function • Span • Full Scale Output • Accuracy • May be specified as a % of full scale or in absolute terms • Eg a pressure sensor has 100kPa input full scale and 10 ohms FSO. We can specify the inaccuracy as 0.5% or 500 Pa or 0.05ohms
Transfer function • Span • Full Scale Output • Accuracy • May be specified as a % of full scale or in absolute terms • Eg a pressure sensor has 100kPa input full scale and 10 ohms FSO. We can specify the inaccuracy as 0.5% or 500 Pa or 0.05ohms
Transfer Function: Calibration Error • This is inaccuracy permitted by the manufacturer when the sensor is calibrated in the factory • Systematic in nature, affects all future measurements
Hysteresis • Deviation in sensor output when it is approached in opposite directions
Saturation • Even if the transfer function is linear, at some level of input stimulus, its output will no longer be responsive • There may be the risk of physical damage the sensor
Dead Band • Dead band is the insensitivity of the sensor to a range of input signals.
Repeatability • Repeatability error is caused by the inability of the sensor to represent the same value under identical conditions. • Causes include thermal noise, temperature drift, build up of charge, material plasticity
Dynamic Characteristics • A sensor does not change its output state immediately when an input parameter change occurs. • The response time is the time it takes for the sensor output to reach a final settled state (within a tolerance band) • S = Sm(1-exp(-t/t)); Sm = steady state output, t is time, t is the time constant
Types of Dynamic Response • A: unlimited upper and lower frequencies • B: Limited upper cut-off frequency • C: Limited lower cut-off frequency • D: first order upper and lower cutoff frequency • E: Narrow bandwidth response
5m Example: A GaN based UV detector
Environmental Factors • Storage Conditions • Eg, lowest and highest storage temperatures • Short and long term drift • short (minutes, days) ; usually environment • long( months years) usually materials related • Temperature • Specified range over which specifications are met; sometimes compensated for by internal sensors • Self-heating error. • Eg thermistors.
Summary of Sources of Error or Uncertainty • Characterisation Errors • Eg DC offset, calibration errors, • Dynamic Errors: • Eg a static sensor used in a dynamic environment • Environmental errors; • eg self heating • Insertion errors: • the sensor disturbs the system being measured • Application errors: • incorrectly placing sensors, eg blood pressure monitor, ECG monitor.
Case Study: SNUPA • Basic Physics: • When a neutron hits a nucleus it can cause it to decay and emit a gamma ray • The Gamma ray is characteristic of the type of atom hit. When 14N is struck a characteristic g-ray is emitted at about 10MeV
14N n Neutron impacts on 14N nucleus
15N 10.8 MeV ray 15N decays emitting an energetic g- ray
Neutron source under Protein measurement unit Gamma-ray detectors Now in operation at Monash Medical Centre
Principle of Operation • Explosives contain the elementNITROGEN • TNT 20% • RDX 40% We detect the nitrogen using nuclear techniques
low S N U P A eutron niversal arcel nalyser
SNUPA Prototype Computer output Sample size 80 x 60 x 40 cm orSUSPECT SAFE Completely automated 30 second scan Operator friendly
Proof-of-principle anti-tank-landmine detector Neutronsource Gamma-ray detector M19 landmine 200 mm below
Proposed anti-personnel landmine detector Large array of gamma-ray detectors Land mine Portable neutron generator Neutron beam
Summary : You should know: • Definition of Sensors • Sensor Classification • The Transfer Function Span Full scale output Accuracy Calibration Error Hysteresis Non-linearity Saturation Repeatability Dead band • Dynamic Characteristics • Response time, frequency response • Damping. • Sources or error and uncertainty • which are likely to degrade sensor reliability and performance.