700 likes | 1.7k Views
Sime Darby Plantation February 2011. CONTENTS Introduction 5 Core businesses About Sime Darby Plantation Manpower Spread Major Milestones - Steadily and Surely Palm Oil Value Chain & Applications Upstream: Operations Geography Achievements Downstream: Operations Geography
E N D
Sime Darby Plantation February 2011
CONTENTS Introduction 5 Core businesses About Sime Darby Plantation Manpower Spread Major Milestones - Steadily and Surely Palm Oil Value Chain & Applications Upstream: • Operations • Geography • Achievements Downstream: • Operations Geography Value Chain Participation Research & Development: Pushing Limits Strategic Milestones Seeds & Agricultural Services Sustainablity Commitment Our Sustainable Practices Our Sustainability Journey Roundtable on Sustainable Palm Oil (RSPO) Certified Units The Industry Oil Palm - Facts Malaysia - Facts
About Sime Darby Plantation Upstream Malaysia Upstream Indonesia Upstream Liberia Downstream Agribusiness & Foods Research & Development Plantation Sustainability & Quality Management • The world’s largest listed palm oil producer - accounting for more than 2.4 million MT of crude palm oil (CPO), which equals 6% of total global annual output. Sime Darby Plantation also produces crude palm kernel oil (CPKO). • Sime Darby Plantation is the main contributor to the Group’s bottomline. • One third or 884,000 MT of total production is certified sustainable palm oil (708,000 MT of CPO and 176,000 MT of CPKO) sourced from 21 Strategic Operating Units (SOUs). All 63 SOUs are targeted to be certified by end 2011.
Manpower Spread * As at 31 December 2010
Major Milestones: Steadily and Surely 2011 and beyond Leading plantation company in palm products, sustainability, food safety, CSR, employer of choice 2004 First GlobalGAP certification 1970’s Adoption of leading environmental standards 2009 Genome breakthrough 1920’s Upstream Research 1980’s Adoption of sustainable agriculture practices 1950 – 1960’s Agrochemicals, synthetic chemicals & mechanisation 1917 First commercial planting
CONTENTS Introduction 5 Core businesses About Sime Darby Plantation Manpower Spread Major Milestones - Steadily and Surely Palm Oil Value Chain & Applications Upstream: • Operations • Geography • Achievements Downstream: • Operations Geography Value Chain Participation Research & Development: Pushing Limits Strategic Milestones Seeds & Agricultural Services Sustainablity Commitment Our Sustainable Practices Our Sustainability Journey Roundtable on Sustainable Palm Oil (RSPO) Certified Units The Industry Oil Palm - Facts Malaysia - Facts
Palm Oil Value Chain & Applications Upstream • Midstream Downstream Processing Consumer Products ACTIVITIES • Seed production • Nursery • Cultivation • Harvesting • Milling • Trading & marketing • Crude palm oil bulking • Refining • Fractionation • Oleochemicals • Esterification • Refined product storage • Packaging and branding • Food & beverage products PRODUCTS • DxP seeds (Calix) • Fresh fruit bunches • Crude palm oil • Palm kernel • Biomass • (empty fruit bunches, kernel shell, fronds) • Palm oil mill effluent • Crude palm oil • Crude palm kernel oil • Palm kernel cake • RBD* palm oil • Palm fatty acid distillate • RBD palm olein • RBD palm stearin • RBD PK olein • RBD PK stearin • Cocoa butter equivalent • Cocoa butter substitute • Cocoa butter replacers • Fatty acid, alcohols, amines, amides • Glycerines • Palm methyl esters • Tocotrienol • Cooking oil, frying fats • Shortening • Vitamin E supplements • Milk fat replacements • Bakery fats • Confectionery fats • Biodiesel • Vegetable ghee • Guava puree/juice * RBD: Refined, Bleached and Deodorised
Upstream Operations • The upstream operations include the development of oil palm plantations, cultivation of oil palm, management of estates, milling of fresh fruit bunches (FFB) for CPO and CPKO. • Total landbank currently stands at 647,373 hectares out of which: • Malaysia – 359,983 hectares • Indonesia – 287,390 hectares • A 63-year concession for 220,000 hectares in Liberia has also been secured. Planting will begin in April 2011 • Sime Darby Plantation has a total of 202 estates in both countries (Malaysia: 130, Indonesia: 72) and 63 oil mills (Malaysia: 39, Indonesia: 24) Landbank statistics (as at 31 December 2010) Excludes 50,000ha Plasma Schemes in Indonesia
Upstream Geography Sabah Planted : 47,536ha Landbank : 54,098ha Sulawesi Planted : 4,266ha Landbank : 4,712ha Peninsula Malaysia Planted : 234,200ha Landbank : 257,543ha Sumatera Planted : 70,256ha Landbank : 88,772ha Sarawak Planted : 40,837ha Landbank : 48,213ha Kalimantan Planted : 133,527ha Landbank : 194,573ha Liberia Landbank : 220,000ha As at 31 December 2010
Upstream Achievements Top Yielding Estates
Downstream Operations Downstream Operations Downstream products are divided into: Downstream products are divided into: Food Food & Non-food & Non-food • Frying/cooking Oil • Shortening • Vegetable ghee • Margarine spreads • Confectionary fats • Pourable margarines • Neutraceuticals • Mayonnaise • Soup mix • Dairy substitutes • Skincare • Wax products • Cosmetics • Detergents • Lubricants • Soaps • Shampoos • Biodiesel
Downstream Geography • United Kingdom • Emery Oleochemicals • Japan • Emery Oleochemicals • The Netherlands • Sime Darby Unimills B.V. • CleanerG B.V. • Germany • Emery Oleochemicals Gmbh • Middle East • Sime Darby Edible Products (Dubai) • Thailand • Morakot Industries • South Africa • Sime Darby Hudson & Knight • China • Guangzhou KeyLink • Rizhao* • Malaysia • Emery Oleochemicals • Sime Darby Austral • Sime Darby Biodiesel • Sime Darby Bioganic • Sime Darby Jomalina • Sime Darby Kempas • Northport* • Canada • Emery Oleochemicals • Indonesia • Pulau Laut* • United States of America • Emery Oleochemicals • Vietnam • Golden Hope Nhabe * To be constructed/ Currently under construction • Singapore • Sime Darby Edible Products Operating Units Marketing Companies
Downstream: Value Chain Participation Upstream & Milling Consumer Branding Refining & Logistics Customised blends Strategic Business Unit Annual Capacity (MT) Oleo-chemical Biodiesel Edible Oils & Fats Malaysia & Indonesia Sime Darby Plantation MinamasGemilang SD Jomalina (429k) Delico, Crispa, Alif, O’ Life, Tasty Malaysia SD Kempas (248k) Delico, Crispa, Alif, O’ Life, Tasty SD Austral (330k) Kemfat,Kemcoa, Delico Singapore Sime Darby Edible Products (48k) Sunbeam, Golden Drop, Leila, Chief, La Bella Thailand Morakot (396k) Morakot Vietnam Golden Hope Nhabe (99k) Marvela, Ong Tao The Netherlands SD Unimills (450k) Delico, Goldbake, Prefex, MastercraftCremex, Pastrex Crispa, Holsum, Ekko, Eros Sime Darby H&K (148k) Delico, Goldbake, Prefex, MastercraftCremex, Pastrex Crispa, Holsum, Ekko, Eros South Africa Malaysia SD Biodiesel (90k) Bio-N Oleo chemicals Bio-N The Netherlands CleanerG (200k) Malaysia Germany US Canada Emery (1k) Bioenergy SD Bioganic - Vit. E (10) Tri.E
Research & Development: Pushing Limits • Sime Darby is highly committed to R&D: 2% - 3% of Plantation division’s turnover is invested annually. • Sime Darby’s R&D has made considerable contributions towards developing and pioneering the best agro-management practices in the country’s plantation industry and in many instances, assisted in commercialising them • The immediate key focus is on operational R&D to improve our average yield to between 26 MT/ha and 30MT/ha, and our OER to between 23% and 25% • R&D is carried out in the following research centres: • Sime Darby Research Centre, Carey Island, Malaysia • Sime Darby Research Centre, Banting, Malaysia • Sime Darby Technology Centre, UPM, Malaysia • Specific customer requirements are innovated at three Innovation Centres: • Innovation Centre Asia, PasirGudang, Malaysia • Innovation Centre Africa, Boksburg, South Africa • Innovation Centre Europe, Zwijndrecht, The Netherlands
Research & Development: Pushing Limits • Genomics • Sime Darby Technology Centre SdnBhd has successfully assembled 1.594 billion base pairs or 93.8% coverage from the estimated 1.7 billion base pairs of the oil palm genome. • The sequencing, assembly and annotation of the palm genome has revealed the genetic codes that make up the plant’s biological set-up. • Sime Darby Plantation’s task now is to decipher these genetic codes and use them to produce planting materials with higher FFB and oil yields, as well as higher resistance to diseases and the effects of climate change. • Other Initiatives • Waste-to-Wealth Management, biomass, biogas, bioethanol projects. • Innovation Centres to produce healthy functional oils.
Seeds & Agricultural Services • Largest producer of oil palm seeds in the world • Specialises in the production of seeds and high yield planting materials mainly for oil palm and rubber • Provides agricultural consultancy and services to the Group and other plantation operators in the country and abroad
Our Sustainable Practices • Sime Darby Plantation observes best agro-management practices in all field operations • worldwide: • Full compliance to RSPO principles • Zero burning replanting technique • Soil management & conservation • Integrated Pest Management (IPM) • Palm oil mill effluent (POME) treatment • Optimum utilisation of oil mill by-products • Biodiversity conservation • Land use and management with EIA • Water and moisture content management • Methane abatement through composting • Stringent safety and health programme • Social impact assessment to protect surrounding communities Beneficial Plants Optimum utilisation of oil mill by-products Zero burning replanting technique Integrated Pest Management (IPM) Mangrove rehabilitation
CONTENTS Introduction 5 Core businesses About Sime Darby Plantation Manpower Spread Major Milestones - Steadily and Surely Palm Oil Value Chain & Applications Upstream: • Operations • Geography • Achievements Downstream: • Operations Geography Value Chain Participation Research & Development: Pushing Limits Strategic Milestones Seeds & Agricultural Services Sustainablity Commitment Our Sustainable Practices Our Sustainability Journey Roundtable on Sustainable Palm Oil (RSPO) Certified Units The Industry Oil Palm - Facts Malaysia - Facts
Our Sustainability Journey 2011 and beyond Largest producer of certified sustainable palm oil, leading total sustainable production, food safety, CSR, and GHG reduction 2004 First GlobalGAP certification 2002 Founding member of RSPO 1992 Awarded by UNEP on zero burning practice 2008 Achieved RSPO certification 1985 Introduced Zero burning 2002 POME utilisation as compost 1994 EMS – ISO 14001 1990 Biological control for IPM
RSPO Certified Units To date 21 of Sime Darby Plantation’s Strategic Operating Units (SOU*) have been certified by RSPO, accounting for a total annual production of 884,000 MT of CSPO (CPO=708k, CPKO=176k). • List of RSPO certified SOU’s • Malaysia • SOU 26 Sandakan Bay (October 2008) • SOU 28 Binuang (January 2009) • SOU 29 Giram (January 2009) • SOU 30 Merotai (January 2009) • SOU 30B Mostyn (January 2009) • SOU 17 Kempas (May 2010) • SOU 08 East, Carey Island (May 2010) • SOU 09 West, Carey Island (May 2010) • SOU 9A Sepang (May 2010) • SOU 21 GunungMas (May 2010) • SOU 14 Tanah Merah ( May 2010) • SOU 25 Segaliud (May 2010) • SOU 30A JeletaBumi (May 2010) • SOU 01 Sungai Dingin (August 2010) • SOU 19A Yong Peng (October 2010) • SOU 20 Cha’ah (November 2010) • SOU 19 Nordanal (January 2011) • SOU 27 Melalap (January 2011) • Indonesia • PT SIA (August 2010) • PT ITH (November 2010) • PT TMP (November 2010) • *An SOU or a Strategic Operating Unit refers to one mill and the 1 – 4 estates surrounding it. 14 4 2 1 RSPO Status for Sime Darby Plantation (as of January 2011)
CONTENTS Introduction 5 Core businesses About Sime Darby Plantation Manpower Spread Major Milestones - Steadily and Surely Palm Oil Value Chain & Applications Upstream: • Operations • Geography • Achievements Downstream: • Operations Geography Value Chain Participation Research & Development: Pushing Limits Strategic Milestones Seeds & Agricultural Services Sustainablity Commitment Our Sustainable Practices Our Sustainability Journey Roundtable on Sustainable Palm Oil (RSPO) Certified Units The Industry Oil Palm - Facts Malaysia - Facts
Oil Palm - Facts EFFICIENCY • Oil palm is the most efficient oilseed crop in the world • One hectare of oil palm plantation is able to produce up to ten times more oil than other leading oilseed crops • The most efficient producers of palm oil may achieve yields as high as eight tonnes per hectare 4.14 0.69 0.53 0.37 Source: Oil World Annual 2010
Oil Palm - Facts EFFICIENCY In 2009, oil palm accounted for 5.0% of global oilseed cultivation, producing 30.8% of the global vegetable oils and fats output Planted Area vs Global Production of Oils & Fats in 2009 (%) 40.7 Area (%) Production (%) 30.8 Source: Oil World Annual 2010 21.8 18.0 13.1 13.0 10.3 7.9 7.8 5.0
Oil Palm - Facts DEMAND Palm oil is one of the 17 major oils and fats produced globally. The largest consumer of the 17 oils & fats is China, followed by the EU, India and the USA. Per Capita Consumption Jan – Dec 2009 (kg) Population (million) 1,323 Population (million) As of July 2009 60.5 1,198 Per Capita Consumption Jan - Dec 2009 (kg) 49.8 Source: Oil World Annual 2010 497 24.7 23.6 315 14.2 230 4.5-6% 6.9-7.8% ~8.2-10.5% Economic Growth:
Malaysia - Facts • 62% of Malaysia’s land area is forest including some of the world’s oldest rainforests. • Malaysia’s forests are home to a rich diversity of flora and fauna that contribute to the natural preservation of the ecology. • A recent study by Forest Resource Assessment reveals the percentage of forested areas in the country. Country Forest Area (%) Total Forested Area (mil ha) Total Land Area (mil ha) Sweden 69 28.203 41.033 Brazil 62 519.522 832.512 Malaysia 62 20.456 32.855 United States of America 33 304.022 916.193 Germany 43 11.076 34.877 France 29 15.954 55.010 Argentina 11 29.400 273.669 United Kingdom 12 2.881 24.250 Denmark 13 0.544 4.243 (Source: www.fao.org – Global Forest Resources Assessment 2010)
Malaysia - Facts • In Malaysia, oil palm plantation makes up 69% of agriculture land area or 13.9% of total land area. (Source: www.mahaexpo2010.com/bm/why.html) • Of the global oilseed planted area of 239.82million hectares in 2009, Malaysian oil palm accounted for just 1.9%. (Source: Oil World Annual 2010) • Yet, this 1.9% was able to supply 11.1% of global vegetable oils and accounted for 25.6% of Malaysia’s export trade in oils and fats in 2009. (Source: Oil World Annual 2010) • In 2009, Malaysia produced 18.25 million tonnes of palm oil and exported 16.37 million tonnes. (Source: Oil World Annual 2010) • The European Union, a net importer of crop-based oil would have to find space to plant an additional 4.9 million hectares of soybean or 1.7 million hectares of rapeseed, an area of approximately twice the size of Belgium in order to make up for its imports of palm oil from Malaysia. (Source: Oil World Annual 2010) • Sime Darby contributes 13% of Malaysia’s palm oil production and 6% of global production.
Malaysia - Facts • The palm oil industry is one of the key economic drivers of the agricultural sector in developing countries, such as in Malaysia and Indonesia, and potentially in other countries within the growing belt of 5o north and south of the equator. • In Malaysia, the industry provides direct and indirect employment for more than 1,000,000 people. • (Source: MPOC 2010) • Oil palm offers a relatively stable livelihood for its smallholders.