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Who are we?

Who are we?. Who are we ?. Polish Foundry Group ( Polska Grupa Odlewnicza ) is an association of two foundries: Pioma- Odlewnia Foundry and Iron Foundry Śrem . Since October 2011 Polish Foundry Group becomes a public company listed on the Stock Exchange in Warsaw.

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Who are we?

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  1. Whoare we?

  2. Whoare we? • Polish Foundry Group (PolskaGrupaOdlewnicza) is an association of two foundries: Pioma-Odlewnia Foundry and Iron Foundry Śrem. • Since October 2011 Polish Foundry Group becomes a public company listed on the Stock Exchange in Warsaw.

  3. PGO production facilities locations

  4. Group structure

  5. Shareholders structure(Oct. 2011) • PGO SA share capital amounts to 96.3 million zł and is divided into 96,000,000 shares with a nominal value of 1 zł each

  6. General Informations

  7. Foundation of the foundry as a part of Mining Machines Factory PIOMA 50 years of traditionand experience in casting Joining the FAMUR Capital Group 1960 2000 2006 2008 2010 Pioma-Odlewnia Sp. z o.o. becomes an independent business entity as a limited company Acquisition of ŚREM Iron Foundry and foundation of Polish Foundry Group History

  8. Pioma-Odlewnia activity Pioma-Odlewnia foundry is specialized in high class steel and iron castings for: • mining industry, • machinery and equipment, • building machinery, • chemical industry, • siderurgy and energetics, • shipbuilding industry, • and others.

  9. General information Maximum production capacity – 10 200 tons/year Present employment - 320 employees Pioma offer contains castings made of: • constructional carbon cast steel • alloy cast steel • cast iron Pioma offers steel and iron castings from 5 to 5000 kg.

  10. Foundry Presentation - P 14

  11. Foundry Presentation - P 15

  12. Investment plan for FY2012 and FY2013 Estimaedcost of the realizationis ~2.5 mln €

  13. ProductionProcessFlow

  14. Conductance of process simulation Foundry technology design Pattern-making Moulding Shakeout & cleaning Heat Treatment Lay-out & NDT Melting, refining & pouring Welding Machining Painting & Shipment

  15. Engineering department The technical data are supported by MAGMASOFT®program for simulation of metal solidification, a comprehensive solution which enables to: design and analyze technical casting correctness, design gating and feeder systems, make a reliable pattern set and other tools, optimalize of a casting process, control of quality. Pattern shop The patten-shop contains the stock of machines and tools used for the production of: • wooden patterns with the overall dimension of 3000 x 2500 x 1500 mm • metal patterns with the overall dimensions of 1000 x 800 x 300 mm.

  16. Melting shop The melting shop is equipped with: • two arc furnaces with the capacity of 3T each one with the capacity of 6T and • an induction ABB furnace with the capacity of 2 x 2,5T. Moulding shop On machine-moulding line we produce castings up to 150 kg weightin moulding flasks of the dimensions 1000 x 700 x (340+270) mm. On hand-moulding line we produce castings of weight up to 5000 kg and maximum dimensions 3000 x 3000 x 2000 mm.

  17. Fettling shop The fettling shop is equipped with two conveyor wheelabrator fettling plant: Pangborn and Tilghman and with two shot blast chambers and turntables OWPK-4. Heat treatment Heat treatment department is equipped with: • 4 gas-fired furnaces with gas stoves of 15m2; • tunnel-furnace for quenching and tempering made by Siemens with the pallet size of 1250 x 750mm.

  18. Quality and Enviroment

  19. Quality Management System ISO 9001:2008 IPPC Certificate (Integrated Pollution Prevention and Control) • Other: • Accreditation Certificate of Testing Laboratory • LR Certificate for production of Steel and Cast Iron Castings • GL Certificate for production of Steel and Cast Iron Castings • DNV Certificate for production of Steel Castings

  20. Testing laboratory Pioma testing laboratory is one of the most modern and high equipped industrial laboratory in the country. It provides services for the foundry but also for outside clients in accordance withPN-EN ISO/IEC 17025:2005 standard. Certification: • Certificate of approval for Testing Laboratory No. L-II-104/20 credited by Office of Technical Inspection • Accreditation Certificate of Testing Laboratory No. AB 205 credited by Polish Centre For Accreditation

  21. Testing laboratory Scope of services: • chemical analysis range: steels and cast steels, low-alloyed and highly alloyed, grey cast irons, alloyed and spheroid cast ironsequipment:the emission meter of quantum ARL-3460, carbon and sulphur analyzer LECO CS – 125, oxygen and nitrogen analyzer LECO TC 500 • resistance tests  range: static test of bumping to determine R02, Re, Rm, A5, Z, E; Charpy impact strength test of temperature starting from - 75°C, Brinell, Vickers, Rockwell hardness test, static test of bendingequipment: impact hammer RKP 450, universal testing machine ZWICK

  22. Testing laboratory • metallographic testsrange: macro and microscopy metallographyequipment: metallographic microscope NEOPHOT 32R with the magnifying power of 10 - 2000x, metallographic microscope EPITYP 2 with the magnifying power of 10 – 2000x, program for picture analysis – LUCIA

  23. Non DestructiveTests

  24. Link Gs52 8 kg GuideL45017 kg Teeth L120G13, L35GSM6 kg Chain wheel half L30GS 33 kg Fastening GGG50/ GJS500-7 20kg Cover GJL250 36 kg Housing GJL200 20 kg Products samples – mining industry Socket A6 18 kg

  25. Body L30GS 45 kg Piston element A670 kg Ladder L35GSM 60 kg Chain wheel GS52 56 kg ProfileA6 420 kg Chain wheel half L35GSM 400 kg Arm body L25GNMF/L20HGSNM 3350kg Products samples – mining industry

  26. Cover Nihard I 8 kg Socket A6 18 kg Wheel GGG60/ GJS600-3 16 kg Housing GJL200 90 kg Bearing housing GJL250 41 kg Products samples – machinery

  27. Link GS34CrMo4 150-380kg Yoke L35GSM 100 kg Body GG25/GJL250 450 kg Housing GJS500-7 450 kg Products samples – machinery

  28. Casing GJS400-15, GJL250 7-15 kg Ring GJS500-7 2 kg Body GG25 / GJL250 8kg Body GJL250 15-20 kg Body GJL250 28 kg Body GJS 400-15 10-180 kg Products samples – industrial fittings

  29. Wedge 420-12 1000 kg Pump casing A48CL40, GR60-40-18 1500-3500 kg Products samples – industrial fittings

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