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Catalyst Chemical Training Session

Catalyst Chemical Training Session. Catalyst Chemical System. Catalyst Family. Catalyst Lite. The Catalyst Lite System is a low cost flow metered chemical injection system capable of delivering up to eight (8) chemicals to a maximum of eight (8) washers .

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Catalyst Chemical Training Session

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  1. Catalyst Chemical Training Session

  2. Catalyst Chemical System

  3. Catalyst Family

  4. Catalyst Lite • The Catalyst Lite System is a low cost flow metered chemical injection system capable of delivering up to eight (8) chemicals to a maximum of eight (8) washers. • By using the standard Softrol Catalyst software package, this unit delivers many of the features of the Catalyst Classic. Has Less automation in order to provide a low cost solution for the volumetric injection of chemicals. • This model is not available as a redundant system.

  5. Catalyst Classic • The Catalyst Classic System is the industry standard for effectively automating the delivery of up to 16 chemicals to a maximum of 20 washers. • All functions of this unit are automated including automated operation of calibration valves and a back flush valve for easy maintenance of the system. • This system has redundancy capabilities.

  6. Catalyst Dual Inject • The Catalyst Dual Inject System has similar features of the Catalyst Classic, but offers dual injection capability during the delivery of chemicals to washers. For high production facilities this unit can deliver chemicals to two (2) machines simultaneously while ensuring minimum formula hold times. • In addition, the system incorporates a large integrated 15-gallon flush tank with an additional flush pump (2) to ensure proper flushing during simultaneous chemical injections. • This system has redundancy capabilities.

  7. Catalyst Tunnel System • The System has the capability to simultaneously deliver up to sixteen (16) chemicals to eight (8) individual modules of a continuous batch washer. • The unique design allows each module receiving chemicals to be matched to its own chemical manifold with a built-in flow meter and flush. • This design allows simultaneous injection of chemicals to separate modules without initiating production delays. • Tunnel interface hardware and Catalyst Software is provided with each system, offering user defined programming, data collection, report generation and remote real-time observation.

  8. System Description • Chemical Manifold and Valves. • Pneumatic Box. • Electrical Box. • Chemical Pumps and Stand. • Flush Tank and Pump

  9. Chemical Manifold and Valves Machine Valves Calibration Valve Flush Valves Flow Meter Chemical Valves Backflush Valve

  10. Chemical Pumps and Stand Outlet for Calibration Valve ¼” Pump- Kynar or Poly ½” Pump- Kynar or Poly

  11. Electrical Box Front Panel Display Power Supply IO 8x8 Input/Output ArcFiber Communications FlowMem Flowmeter input and Memory Out 16 Output C9-16,M9-16 Out 16 Output C1-8 ,M1-8 ProK4A + RemK4A Processor + Software 120-24 VAC Transformer Alarm Emergency Stop

  12. Pneumatic Box Air Valves for Machine and Chemical Valves. Air Solenoids for Chemical Pumps. Low Pressure Manifold High Pressure Manifold Air Pressure Sensor.

  13. Flush Tank and Pump 7.5 Gal Flush Tank ½” Flush Pump

  14. Materials of Construction The manifold is precision milled from a solid block of 1-1/2” thick PVC.

  15. Materials of Construction The valves have a Teflon diaphragm for the wetted component. The body of the valves is made from PPS. The screws that attach the valve are stainless steel.

  16. Materials of Construction Hastalloy C Teflon The flow meter O-Ring is made from Teflon. The gears are made from PFA Teflon. The Shafts are made from Hastalloy C PFA Teflon

  17. Materials of Construction The stand is made from structural PVC foam board. It will not corrode and is impervious to most chemicals used in the Laundry industry.

  18. CataPulse Interface • 128 Formula capability. • Compact construction. • Binary formula identification. • Easy to read VFD display. • Weight tracking available. • Molded key pad.

  19. PulseNet Software • PCIM- Chemical Injection Module. • Used for configuration and monitoring. Computer not needed for system to operate. • Allows real-time monitoring of system. • Generates several reports. • Allows computer programming of all 128 formula Softrol controllers.

  20. Communications Hub • ArcNet Protocol • Up to 255 Nodes • Can Add up to 9 Cards • Up to 8 machines per line • 1000’ total length of each line for coax • 400’ total length of each line for twisted pair • Uses RG-62 Coax Cable or Cat 5 Twisted Pair. • Can be single card in Catalyst if <10 machines

  21. Arcnet • All of the above items are linked together via a network running Arcnet protocol. • Fast communications- up to 5 Megabaud • Very reliable. • Can use Coax, twisted pair, or fiber optic.

  22. Complete System

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