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United Polymers s.r.o. is English (90%)- Czech (10%) company

United Polymers s.r.o. is English (90%)- Czech (10%) company. Main line of business is rubber and plastic part production using different technologies: Die c utting Rubber i njection and c ompression moulding Plastic injection moulding Sticking extruded rubber profiles to seals

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United Polymers s.r.o. is English (90%)- Czech (10%) company

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  1. United Polymers s.r.o. is English(90%)-Czech (10%) company

  2. Main line of business is rubber and plastic part production using different technologies: Die cutting Rubber injection and compression moulding Plastic injection moulding Sticking extruded rubber profiles to seals Laminating of extruded profiles and sheets Lathe cutting of rubber sealing rings

  3. Tovární 605, 753 01 Hranice, Czech Republic

  4. Brief History: • 1999 – begining in CZ as Precision Cut Rubber, s.r.o. (90% GB, 10% CZ), • 2000 – majority owner(PCR) bought by United Polymers, the name of the company has been changed to United Polymers s.r.o., • 2002 – buying properties (land and buildings), buildings refurbishment and construction of new building, • 2004 – 90% share bought by a private company from the UK. The company retains its name United Polymers s.r.o., • 2005 – beginning of the production of the lathe cut parts, • 2013 – Commissioning of new storage facility(400 m2), new office area hired.

  5. Present Time: • Production and storage area – 3500 m2 • Offices, changing rooms and other facilities for employees – 900 m2 • 92 employees • one-, two-, three shifts operation • Sales in the last year: CZK 94 mill. (98% automotive) • Export cca 36% (SK, HU, GB, F, USA, India, GE, PL, TUR)

  6. Organization chart

  7. Production(proportion of sales): • Die cut parts(with or without adhesive) and glued profile seals– 32% • Plastic moulded parts – 14% • Rubber moulded parts – 47% • Lathe cut – 7%

  8. Die cut parts

  9. Die cutting – materials: • Closed and Semi Closed cell Sponge Rubber (EPDM, CR, NBR etc.) • Crosslinked PE foam • PUR foam • Solid Rubber (EPDM, CR, NBR, SBR, NR…) • Unwoven textiles (polyester, PP) • Cork • Extruded sponge rubber profiles (EPDM, CR, SBR)

  10. Machinery: • 2x ATOM S530CN • 1x Fecken Kirfel – block splitter • 1x IMESA- slitting machine • 1x Samco 150 • 1x Merkle • 1x Guilotine Metzner • 1x EHVO laminatorfor extruded profiles • 1x Laminator for sheet materials • 1x Hydraulic Kiss Cut and Die Cut machine

  11. ATOM S530CN

  12. Kiss cut machine

  13. Slitting machine - IMESA BLOCK SPLITTER Fecken Kirfel

  14. Plastic parts: • Materials: Termoplastic elastomers – TPV, SEBS… Solid and softened plastics – PVC, PP, PE, PA… Plastic filled with glass or talcum

  15. Plastic parts:

  16. Injection moulding machinery for plastics : • 1x Biraghi 150 • 1x Mitsubishi 280 (fully electrically operated) • 1x Demag 100 (fully electrically operated)

  17. Biraghi 150

  18. Mitsubishi 280

  19. Demag 100

  20. Rubber Parts: • Material: EPDM, NBR, HNBR, NBR/PVC, NR, CR, SBR, ACM, ECO, ….

  21. Rubber parts

  22. Moulding machinery: • 1x injection moulding machine Rutil 250 • 1x injection moulding machine Rutil 150 • 1x 2 position injection moulding machine INRUBB 250 (6 liters barrel capacity) • 3x injection moulding machine Desma 250 • 3x two-etage copression moulding machine SGT-1, 300 tons, 800x1100mm • 1x mill (calander machine) • 3x compression moulding machines Daniels, dimm. 400x400 • 1x Barwell extruder for the preparation of blanks • 1x postcuring oven • 1x freezing machine for the removal of overflows

  23. Rutil 250

  24. DESMA250

  25. INRUBB 250 – two positions

  26. SGT-1

  27. Lathe cut washers • Materials: EPDM, NBR, NBR/PVC, NR, CR, SBR, ACM, AEM, ….

  28. Lathe cut machinery: • 2x two-spindle lathes Max-Müller • 2x grinders • 1x automatic 4-spindle cutting machine Delta • screw extruder Colmec dia 70mm • hot compressed air curing oven

  29. Lathe Cut Parts

  30. Combination of technologies, assembling, combination of materials

  31. Quality : • ISO TS16949:2009 • ISO 14001:2004 • Customer audits: 3M Deutschland, Automotive Lighting, AVON AUTOMOTIVE, BATZ CZECH, BRANO, CadenceInnovation, Cemm Thome, Contimental, DENSO UK, DURA CZ, FACEA, FTE, Grupo Antolin Bohemia, Hella, Hutchinson, Johnson Controls, Kautex, Klein&Blazek, KSR, LINEX, Mahle, Tennex, Nichias GmBH, Rossignol Galvanik, Sogefi, STANT, Sundram, TI Auto, TRW, VARROC, Visteon, VW

  32. Key Customers: • Varroc Lighting • Grupo Antolin • SAS Automotive • Koito • Brano • Klein & Blažek • Hella • Rossignol Galvanik • Visteon (HVCC) • Fehrer • WITTE • SIEMENS • Facea • Cooper Standard • Hengst • Batz • DURA • Kautex • TRW • Toyoda

  33. Tovární 605, 753 01 Hranice, Czech republic(the plant is located 3 km from the D1,exit 308, Hranice) 49°34'4.463"N 17°45'4.845"E

  34. Thank you for your attention • www.united-polymers.cz • phone: +420 / 581 699 521 • fax: +420 / 581 699 519 • e-mail: info@united-polymers.cz • Hranice, May 2013

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