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Surface Mount Technology for Sample Conditioning Systems. AgendaPart I: Mechanics, Steve DoeSurface Mount History in the Semiconductor IndustrySubstrate Design: SP76 Parallels

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Instrumentation

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    2. Surface Mount Technology for Sample Conditioning Systems Agenda Part I: Mechanics, Steve Doe Surface Mount History in the Semiconductor Industry Substrate Design: SP76 Parallels & Enhancements Elastomer or Metallic Device Interface Seals? Part II: System Design, Frank Ruiz Device Design for System Flexibility Designing a Sample Conditioning System Future Developments

    3. Surface Mount Technology for Sample Conditioning Systems Surface Mount History Parker: surface mount supplier to semiconductor market for several years

    4. Surface Mount Technology for Sample Conditioning Systems Surface Mount History SP76 based on Semiconductor Industry 1˝” footprint SEMI organization forum for industry standards Initial SEMI surface mount effort in early 1990’s Motivations similar to those of today’s Petrochemical Industry Market penetration most significant in Asia Global Standard for interface seal? 11/8” footprint being introduced (and embraced) Semiconductor Industry Use: Gas Delivery Analytical Industry Use: Sample Conditioning

    5. Surface Mount Technology for Sample Conditioning Systems Substrate Design Meets SP76 design specification for elastomeric seal option, however...

    6. Surface Mount Technology for Sample Conditioning Systems Substrate Design Achieves added system flexibility with 5 streams, and…

    7. Surface Mount Technology for Sample Conditioning Systems Substrate Design Provides ability to mount larger devices such as current designs for flow controllers, regulators and other devices.

    9. Surface Mount Technology for Sample Conditioning Systems Substrate Design

    10. Surface Mount Technology for Sample Conditioning Systems Substrate Design

    11. Surface Mount Technology for Sample Conditioning Systems Substrate Block to Block Sealing Incorporates standard O-Ring seal (size 2-007) 1/8” through hole w/ counterbore to capture o-ring Blocking flow passages provides system flexibility Developing “plug” from either a solid elastomer or metallic disk molded into O-Ring

    12. Surface Mount Technology for Sample Conditioning Systems Substrate Design

    13. Surface Mount Technology for Sample Conditioning Systems Substrate Design

    14. Surface Mount Technology for Sample Conditioning Systems Substrate Design

    15. Surface Mount Technology for Sample Conditioning Systems Elastomeric or Metallic Device Seals? Pro’s Con’s Elastomeric: Used in numerous 1x10-4 cc He/sec sample systems leak integrity devices; entrenched, successful technology Metallic: 1x10-10 cc He/sec Seal & mating surfaces leak integrity subject to handling damage resulting in leaks

    16. Surface Mount Technology for Sample Conditioning Systems Elastomeric or Metallic Device Seals? Conclusion: Recommend Elastomeric for majority of sampling systems and Metallic for PPB detection level applications

    17. Surface Mount Technology for Sample Conditioning Systems Designing a Sample Conditioning System

    18. Surface Mount Technology for Sample Conditioning Systems Designing a Sample Conditioning System

    19. Surface Mount Technology for Sample Conditioning Systems

    20. Surface Mount Technology for Sample Conditioning Systems Designing a Sample Conditioning System

    21. Surface Mount Technology for Sample Conditioning Systems

    22. Surface Mount Technology for Sample Conditioning Systems

    23. Surface Mount Technology for Sample Conditioning Systems

    24. Surface Mount Technology for Sample Conditioning Systems

    25. Surface Mount Technology for Sample Conditioning Systems

    26. Surface Mount Technology for Sample Conditioning Systems

    27. Surface Mount Technology for Sample Conditioning Systems

    28. Surface Mount Technology for Sample Conditioning Systems

    29. Surface Mount Technology for Sample Conditioning Systems

    31. Surface Mount Technology for Sample Conditioning Systems

    32. Surface Mount Technology for Sample Conditioning Systems Future Developments (Steve & Frank) Solicit input from other suppliers to include analyzer & sensor devices on stick Develop automation software for system design Develop pricing for total offering Re-present system with updates at PITTCON-2001 Build beta-site system for field testing?

    33. Surface Mount Technology for Sample Conditioning Systems Thank you! Questions?

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