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CE marking for Wind Turbines Applicable harmonised standards according to the LVD. EWEA 2013, Manuel Gemuend, Zhuangzhuang Zheng. EWEA 2013 Vienna – MGm. 2013-02-07. European Economic Area. A compulsory conformity process for products in the EEA
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CE marking for Wind TurbinesApplicable harmonised standards according to the LVD EWEA 2013, Manuel Gemuend, Zhuangzhuang Zheng EWEA 2013 Vienna – MGm 2013-02-07
European Economic Area • A compulsory conformity process for products in the EEA • Acronym for “Conformité Européenne” indicating “European Conformity” • Affixed: legible, indelible and visible • Any illegal or inappropriate application of CE marking can cause breakdown of products, losses to health, safety and environment, legal punishment and abuse to reputation.
Six steps to CE marking in general • Identify applicable EU directive and harmonised standards • Verify the product-specific requirements • Identify whether an authorised third party involved within conformity assessment • Perform the conformity assessment • Draw up and keep available the required technical documentation • Affix the CE logo as well as draw up and sign the Declaration of Conformity (DoC) Source: www.ec.europa.eu/CEmarking (modified)
The LVD 2006/95/EC • Official name: “Directive 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on the Harmonisation of the Laws of Member States Relating to Electrical Equipment Designed for Use within Certain Voltage Limits”. • Legislative Basis: Article 114 of Treaty of Lisbon • Scope: electrical equipment intended for use with a voltage rating of 50 – 1,000 V AC and 75 – 1,500 V DC at output or input terminals • Entering into force: Jan. 16, 2007 • Superseded: the LVD 73/23/EEC
Essential influence of the LVD to wind turbines • NOT fully applicable to every type of wind turbine as a whole • Always applicable to certain electrical equipment installed in wind turbines • Special case: small wind turbines with swept area < 200 m2, rated voltage < 1,000 V AC or 1,500 V DC • In fact those influences are facilitated by harmonised standards under the LVD.
Harmonised standards • Basis: request from the EU • Codified by: recognised European Standard Setting Organisations CENELEC for Standards with electrical scope & CEN for all other standards • Aim: to provide solutions for compliance with a legal provision such as an EU directive • Role in CE marking: the EU directive: the constitution harmonised standards: specific laws
Clarification of Certain Electrical Equipment • 12 Categories • Not all the electrical equipment in wind turbines fall into scope of the LVD. • Along with the electrical equipment in wind turbines subject to the voltage limit of LVD, categorizing work is done.
The “White”, “Black” and “Grey” • Aim: clarification of standards applicable to wind turbines under the LVD based on 12 categories • The “White”: harmonised standards applicable to electrical equipment in wind turbines • The “Black”: harmonised standards not applicable to electrical equipment in wind turbines • ? The “Grey”: harmonised standards applicable to electrical equipment in wind turbines under certain circumstances the “White” 176 Applicable 406 99 Possibly Applicable NOT Applicable the “Grey” the “Black”
Harmonised Standards Harmonised Standards Designation Designation Category and Sub Category and Sub - - Notes if Necessary Notes if Necessary Category Category EN 50117 EN 50117 - - 1:2002, 1:2002, Coaxial cables Coaxial cables - - Electrical Wiring Electrical Wiring - - Cables Cables This standard shall be applied with an This standard shall be apply with an EN 50117 EN 50117 - - 1:2002/A1:2006 1:2002/A1:2006 Part 1: Generic specification Part 1: Generic specification for Power / Network for Power / Network amendment A1. amendment A1. EN 60034 EN 60034 - - 1:2010 1:2010 Rotating electrical machines Rotating electrical machines - - Electrical Machines Electrical Machines - - Its precedent standard EN 60034 Its precedent standard EN 60034 - - IEC 60034 IEC 60034 - - 1:2010 (Modified), 1:2010 (Modified), Part 1: Rating and performance Part 1: Rating and performance General General 1:2004 will cease to give 1:2004 will cease to give EN 60034 EN 60034 - - 1:2010/AC2010 1:2010/AC2010 presumption of presumption of conformity from conformity from 01.10.2013. 01.10.2013. This standard shall be apply with an This standard shall be applied with an amendment corrigendum. amendment corrigendum. EN 61800 EN 61800 - - 5 5 - - 1:2007 1:2007 Power Electronics Power Electronics - - Adjustable speed electrical power Adjustable speed electrical power N/A N/A drive systems drive systems - - IEC 61800 IEC 61800 - - 5 5 - - 1:2007 1:2007 Inverters / Rectifiers Inverters / Rectifiers Part 5 Part 5 - - 1: Safety requirements 1: Safety requirements - - Electrical, thermal and energy Electrical, thermal and energy HD 361 S3:1999, HD 361 S3:1999, System for cable designation System for cable designation Marks Marks This standard shall be applied with an This standard shall be apply with an HD 361 S3:1999/A1:2006, HD 361 S3:1999/A1:2006, amendment and amendment amendment and amendment corrigendum. corrigendum. HD 361 S3:1999/AC:1999 HD 361 S3:1999/AC:1999 It can also be found in It can also be found in “ “ Electrical Electrical Wiring Wiring - - General General ” ” Examples for the “White”
Examples for the “Black” Harmonised Standards Harmonised Standards Designation Designation Notes if Necessary Notes if Necessary EN 50363 EN 50363 - - 0:2005 0:2005 Insulating, sheathing and covering Insulating, sheathing and covering It ceases to give presumption of conformity It ceases to give presumption of conformity materials for low materials for low - - voltage energy cables voltage energy cables – – from 14.03.2014 and its descendant version from 14.03.2014 and its descendant version Part 0: General introduction Part 0: General introduction is is EN 503630:2011 EN 50363 - 0:2011. EN 50441 EN 50441 - - 1:2006 1:2006 Cables for indoor residential Cables for indoor residential This standard applies for "Indoor residential" This standard applies for "Indoor residential" telecommunication installations telecommunication installations - - which does not fall into electrical which does not fall into electrical Part 1: Unscreened cables Part 1: Unscreened cables – – equipments equipments Grade 1 Grade 1 installed in a set of wind turbine. installed in a set of wind turbine. EN 61851 EN 61851 - - 1:2001 1:2001 Electric vehicle conductive charging system Electric vehicle conductive charging system It ceases to give presumption of conformity It ceases to give presumption of conformity IEC 61851 IEC 61851 - - 1:2001 1:2001 - - from 01.04.2014 and its descendant version from 01.04.2014 and its descendant version Part 1: General requirements Part 1: General requirements is EN 61851 is EN 61851 - - 1:2011. 1:2011. EN 61851 EN 61851 - - 1:2011 1:2011 Electric vehicle conductive charging system Electric vehicle conductive charging system This standard is intended for an electric This standard is intended for an electric IEC 61851 IEC 61851 - - 1:2010 1:2010 vehicle, not a set of wind turbine. vehicle, not a set of wind turbine. - - Part 1: General requirements Part 1: General requirements • State-of-the-art:EN 50363-0:2005 (old version listed as “Black”) & EN 50363-0:2011 (current version listed as “White”) • Unfitted Usage: Indoor residential & Electric vehicles (EV)
Category and Sub Category and Sub - - Questions Questions Harmonised Standards Harmonised Standards Designation Designation Hints in Application Hints in Application Category Category Connections Connections - - Will the crew for Will the crew for EN 50250:2002, EN 50250:2002, Conversion adaptors Conversion adaptors Covered object is conversion Covered object is conversion Adaptors Adaptors commissioning or commissioning or EN 50250:2002/AC:2007, EN 50250:2002/AC:2007, for industrial use for industrial use adaptors intended for industrial use, adaptors intended for industrial use, maintenance have to maintenance have to EN 50250:2002/AC:2002 EN 50250:2002/AC:2002 indoor and outdoor, with rated current indoor and outdoor, with rated current connect devices with connect devices with 16A. 16A. the power supply? the power supply? It shall be also apply with two ACs . . Electrical Wiring Electrical Wiring - - Is a flat PVC Is a flat PVC EN 50214:2006 EN 50214:2006 Flat polyvinyl chloride Flat polyvinyl chloride Covered cables are PVC isolated and Covered cables are PVC isolated and Management and Management and sheathed flexible sheathed flexible EN 50214:2006/AC:2007 EN 50214:2006/AC:2007 sheathed sheathed sheathed with rated voltages U sheathed with rated voltages U /U /U 0 0 Installation Installation - - cable used such as cable used such as flexible cables flexible cables 300/500 V and U 300/500 V and U /U 450/700 V, /U 450/700 V, 0 0 Flexible Flexible Cables Cables like in the yaw like in the yaw regardless of size or raw material for regardless of size or raw material for controller? controller? conductor. conductor. It shall be apply with an AC. It shall be apply with an AC. Luminaires Luminaires and Lamps and Lamps Are LED lights used Are LED lights used EN 62031:2008 EN 62031:2008 LED modules for LED modules for N/A N/A - - in your wind turbine? in your wind turbine? IEC 62031:2008 IEC 62031:2008 general lighting general lighting - - Other Principles Other Principles Safety LED Safety LED specifications specifications Measurement Devices Measurement Devices Will DC bridges be Will DC bridges be EN 60564:1993 EN 60564:1993 D.C. bridges for D.C. bridges for This standard shall be apply with an This standard shall be applied with an used like in regular used like in regular IEC 60564:1977 + A1:1981, IEC 60564:1977 + A1:1981, measuring resistance measuring resistance amendment A2. amendment A2. test or maintenance? test or maintenance? EN 60564:1993/A2:1997 EN 60564:1993/A2:1997 IEC 60564:1977/A2:1997 IEC 60564:1977/A2:1997 Examples for the “Grey” • Diverse Designs:EN 60231:2008, case of usage of LED in wind turbines • Potential Debate in Maintenance:DC bridges for metering
Conclusion • The LVD is at least applicable to several components in wind turbines • The manufacturer is required to identify applicable harmonised standards and ensure a similar or higher safety level for his product • The split into “White”, “Grey”, and “Black” harmonised standards minimizes the effort.
Thank you very much for your attention • Manuel Gemuend • Expert for Safety Systems • Germanischer Lloyd Industrial Services GmbH • Renewables Certification • Brooktorkai 18, 20457 Hamburg • GERMANY • Phone: +49 (0) 40 - 3 61 49 - 4066 • Fax: +49 (0) 40 - 3 61 49 - 17 20 • Email: manuel.gemuend@gl-group.com • WWW: www.gl-group.com/GLRenewables