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Low Cost Lead-Free Soldering Technology to Improve Competitiveness of European SME. RoHS Enforcement in LEADOUT EU Member States. Susana Escala, on behalf of LEADOUT consortium. ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007.
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Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS Enforcement in LEADOUT EU Member States Susana Escala, on behalf of LEADOUT consortium ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME The Directives WEEE and RoHS LEADOUT EU Members Implementation • RoHS Directive 2002/95/EC (27 January 2003): Restriction ofthe use of certain Hazardous Substancesin electrical and electronic equipment • WEEE Directive 2002/96/EC (27 January 2003): Wasteof Electricaland Electronic Equipment • Directive 2003/108/CE – Modification of the previous one ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME The Directives WEEE and RoHS RoHS (“Reduction of Hazardous Substances”, 2002/95/EC) - Deals with the ban of 6 substances within electronic components and products - Mandatory since 1st July 2006 - Banned substances: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls and polybrominated diphenyl ethers WEEE (“Waste electrical and electronic equipment”, 2002/96/EC) - Deals with the pickup and recycling of certain products and devices within the EU and pushes the responsibility of the manufacturer to new limits ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME PROJECT BACKGROUND AND MOTIVATION STRATEGIC OBJECTIVES • Development/implementation of low cost lead-free soldering processes to support SMEs in meet the EU directives • Establishment of process quality standards, reduction of defect rates, improve reliability and therefore competitiveness • Improve Health and Safety awareness and pollution prevention • SME lack of knowledge and low level of LFS implementation • Lack of Research work regarding low scale production (small series) • European Benchmarking of LFS process ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME European Lead Free soldering NETwork ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in FRANCE* • RoHS and WEEE transcribed in French law (very similar to original EC text) by Decree 2005-829 (20 July 2005) of Ministry of Ecology and Durable Development • Title II → RoHS • Titlle III → WEEE • First Statute, 25 November 2005: adds 16 exemptions to the list of equipments not subject to RoHS restriction (e.g. Microprocessor leads and the lead in wire bonding) • Second statute, 6 July 2006: extention of the list with 5 more exemption *Source: JEMI-France ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in FRANCE* ADEME (Agency for Developing and Mastering the Energy) is in charge of listing the producers for WEEE treatment. EU legislation: list of applicable texts *Source: JEMI-France ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in FRANCE* National legislation: list of applicable texts *Source: JEMI-France ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in SPAIN* ROYAL DECREE 208/2005 (25/02/2005) by the Spanish Ministry of Environment • Under RD 208/2005 the PRODUCERS of electrical and electronic equipment are Individual or legal entities: • Who manufacture and sell electrical and electronic equipment under their own brand; • Who put equipment manufactured by third parties on the market under their own brand • Who import from or export to other countries All producers of EEE must be registered at the National Register of Industrial Establishments *Source: AETIC/APROTECH ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in SPAIN* DISTRIBUTORS shall not be considered to be producers in the brand of the producer appears on the equipment and the owner of that brand is registered on a State level in the special section of the Register of Industrial Establishments The LEGISLATION applies to manufacturers, importers, distributors and users of all categories of electric and electronic equipment – Annex 1 RD 208/2005 Regional Governments Consume Departments – in charge of Vigilance, Inspection and Sanction procedures Although some Spanish laboratories have the right equipment to test, there is neither European nor National Legislation establishing what kind of TEST should be implemented *Source: AETIC/APROTECH ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in SPAIN* Concerns/Frequently Asked Questions: • Is there a list of exempted products? • What is going to happen with those products that are in stock and are no longer valid to be put on the market according to new legislation? • What is the suitable definition for “put on the market”? • How are going to do the authorities the inspection and saction procedures? *Source: AETIC/APROTECH ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in SPAIN* • Feelings: • 95% of the companies had enough information about RoHS directive • 90% of the polled companies had started the transition to lead free technologies • Alternative solders to SnPb 63-37, alterations in designs and lead free components availability were the most repeated concers • Currently, close to 90% of the delivered components are lead free (even some components are no longer available in lead technology) • Most of the Spanish manufacturers have changed their equipment to bear lead free (just companies working with products exempted in RD 208/2005 still have not changed) *Source: AETIC/APROTECH ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in PORTUGAL* RoHS and WEEE transcribed in Portuguese by a law by decree 230/2004, dated 10 December 2004 • Defines the Juridical Regime of: • Management of the Waste of Electric and Electronic Equipment • Management of the use of certain Hazardous Substances in EEE *Contains the same objectives and principles of the EC Directives *Source: ANIMEE ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in PORTUGAL* Regarding RoHS: • Scope of Application: • EEE categories 1,2,3,4,5,6,7 and 10 (Annex IA of 2002/96/EC) • Electric Bulbs • Luminaires • Not Applicable to: • - Spare parts • Reuse of EEE put in the market before 1st July 2006 After 1st July 2006, new EEE only without: * Lead * Mercury * Cadmium * PBB * Hexavalent Chromium * PBDE Not Applicable to: - Annex of the Directive *Source: ANIMEE ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in PORTUGAL* • Problems of Decret Law 230/2004 • Transposes Directives based on different Articles of the EC Treaty: - Article 175 for WEEE Directive (Minimum Requirements) and Article 95 for RoHS Directive (Aims at Harmonising the legislation) • Main concern is Management of the WEEE and not RoHS • Some definitions must be different for WEEE and RoHS Management: Producer and Place in the Market • New (after the Directive) Exceptions are not included • Nothing about the obligation of the Producer to declare HS free Products and how to do it • DG Alfândegas (Customs) is not included as an Inspection Entity *Source: ANIMEE ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in PORTUGAL* Conclusion: The Portuguese Law by Decret 230/2004 has to be reviewed and replaced * No info about When • Status Quo: • No concrete additional Information was given to producers (responsible – Instituto dos Resíduos) • Meetings between Instituto dos Resíduos and Inspection Entities for advising→ No definitive or clear instructions were given • The Associations of Producers are advising their Members to have a Declaration of Compliance, for each product, prepared by themselves • Instituto dos Resíduos is part of EU RoHS Enforcement Authority Informal Network that published, in May 2006, a “RoHS Enforcement Guidance Document” → it is expected that Portugal will follow the future common agreements of the 25 Member States *Source: ANIMEE ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in UNITED KINGDOM* Concerning RoHS: Enforcing body in the UK: National Weights and Measures Laboratory, that works through a combination of documentation requests and product testing Accessible Information can be found at: www.rohs.gov.uk • Feelings: • Most companies are attempting to comply but very few are achieving full compliance of all their products to RoHS, usually because of component availability • Many companies are also seeking exemptions for their products *Source: TWI / www.rohs.gov.uk ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in UNITED KINGDOM* Concerning WEEE: • UK regulations came into force on 2nd January 2007, a little behind most other EU countries • Envolvement of several government bodies: Department of Trade and Industry (transposing the directive into law), Environment Agency (enforcement) and Department of Environment, Food and Rural Affairs (Treatment facilities) Accessible Information can be found at: www.netregs.gov.uk *Source: TWI / www.netregs.gov.uk ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in UNITED KINGDOM* In the UK, the timescale are: 15 March 2007: Producers to join a compliance scheme 1 April 2007: Producers to mark their products 1 July 2007: Producer responsibility for recycling and treating househld waste • Feelings: • Most companies are looking to join a compliance scheme than do it themselves – such schemes will collect, treat and recycle the WEEE for a producer for a certain fee depending on the products • Companies seem to be more unsure of WEEE – more complicated, especially whether their products are covered or not *Source: TWI / www.netregs.gov.uk ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in UNITED KINGDOM* In September 2006, SMART Group Lead-Free/RoHS Survey 2006 presented the following results: *Source: SMART Group ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in UNITED KINGDOM* *Source: SMART Group ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in UNITED KINGDOM* “RoHS: 99% compliance as enforcers sweep up” “Ninety nine per cent of products are ninety nine per cent compliant...” “We are not in business of putting business out of business, we are in the business of generating compliance” “When we find poor compliance, we have been to see a company and worked with them, and their compliance has gone up.” “We have spoken to a range of these companies, large and small, and 20 per cent – even some of the multi-million turnover companies – have the view that they are not ‘producers’ in the terms of the Directive, even though they are” “The most common faults...are on rework where lead-inclusive solder has been used and where there has been hand soldering, on flying leads for example” ...says Chris Smith, Head of UK RoHS enforcement *Source: ElectronicsWeekly ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in DENMARK* • The implementation of the RoHS Directive into Danish Law is a 1:1 mapping • RoHS Directive implemented as Statutory Order issued by the Danish Ministry of the Environment • As Statutory Order No.1008 of 12 October 2004 • In August 2006 as a new Statutory Order – Statutory Order No. 873 of 11 August 2006 which replace the previous one. The new Stutory Order includes the exemptions from the Commission until mid 2006 *Source: ITEK ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in DENMARK* • RoHS enforcement:Enforcement by the Chemical Inspection Service which is in charge of the Danish Environmental Protection Agency (supervision of legislation regulating chemicals in Denmark) Note: The Chemical Inspection Service will launch a one-year campaign in June 2007. Primarily, samples will be picked up in shops. The campaign findings will be presented in a report. • Company concerns: • “What’s in and out of the Directive?” and “Put on the Market definition” *Source: ITEK ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in ITALY* The EU Directives (RoHS and WEEE) became operative through the entering into force of the Legislative Decree 151/2005 (1st July for RoHS and 13th August for WEEE) • The decree law is effective as of 13 August 2005 but its full implementation has been August 2006, as it has been necessary to create an operational infrastruture • To date, registration in Italy is only for manufacturers, importers and distributors located in Italy. • Companies located in Italy importing ad distributing foreign electrical and electronic products will be considered as “producers”. *Source: Camera di Commercio di Milano ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in ITALY* Concerning RoHS implementation.... 1. Creation of new supporting tools for companies implementing the lead-free soldering method Sectorial Associations have created guidelines and supporting documents to help companies to face new leadfree methodology • Italian Electrotechnical Committee (CEI), Italian Independent Body: • Drafted a Technical Guide for the RoHS application, considering the technical and organisational aspects and offering practical support to its implementation. It also addresses environmental protection (link to the WEEE Directive) *Source: Camera di Commercio di Milano ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in ITALY* Technical Guide for the RoHS application • Characteristics • Drafted by CEI, an Italian Independent body, with the cooperation of ANIE (National Association of Electric and Electronic Companies), IMQ (Institute for the Quality Certification) and some resercah centres • Checked by Public Entities (e.g. Ministries) • based on experiences and results from WG3 IEC • Structured through: • General principles • Rohs Directive: contents and basic definitions • RoHS and WEEE – Environmental protection • Other Directives for Environmental protection *Source: Camera di Commercio di Milano ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in ITALY* 2. Elaboration of models/documents for the product certifiation concerning RoHS compliance • RoHS product certification is not mandatory for producers and distributors • A producer, to check RoHS compliance, has to control each component → it’s important to be sure that the suppliers guarantee RoHS compliance of their products → carrying out chemical analysis → good solution, expensive but safe → request of a special declaration from the suppliers → less safe but cheaper *Source: Camera di Commercio di Milano ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in ITALY* 3. Creation of special marking to be put on the products The producer decide independently which marks can be used: no compulsoriness but can be requested by customers for storehouses management *Source: Camera di Commercio di Milano ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in ITALY* Concerning WEEE Directive... Delay in the definition of the collection strategy for electric and electronic waste → practical decrees (providing function modalities and operational aspects) have not been published on time Last decree “Milleproroghe”, 28th December 2006→ date for starting the collection of electronic and electric waste: 30th June 2007 Producers have to create and finance collection and management systems for electric and electronic waste. Producers are also responsible for hazardous substances (eg. Mercury and Lead) and have to replace them in the new products Distributors have to withdraw the waste for free when a new product is bought Missing decrees – Decree on the forced subjects and Decree for the establishment of a control and supervision committee – shuld be ready shortly *Source: Camera di Commercio di Milano ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in GERMANY* The EC Directives are transposed to German law through Electrical and Electronic Equipment Act, or ElektroG, of 16 March 2005 Electrical and Electronic Equipment Act, or ElektroG Act Governing the Sale, Return and Environmentally Sound Disposal of Electrical and Electronic Equipment The law ElektroG is about to control the nonpolluting disposal of electrical and electronic goods and came into force at March 2005 *Source: DVS ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in GERMANY* • In the future, a standardized symbol shows the end-consumer that these products are not to be considered as domestic waste, but have to be collected at local collecting points • Waste collected by the manufacturers directly, under supervision of an authority to be established in each Member state, which will be responsible for the organisation of the WEEE • Within Germany, the registration of waste materials to meet the WEEE had to be done until 24th November 2006. Since 24th March 2006, the products have to be marked *Source: DVS ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to Improve Competitiveness of European SME RoHS in HUNGARY* The implementation of the WEEE and RoHS Directives into Hungarian Laws: *The decrees were amended by changing of EC directives. ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME RoHS in HUNGARY* WEEEs in Hungary Waste are collected by a wide networks and alliances, established by the manufacturers under supervision of Environmental authority which will be responsible for the organisation of the WEEE. *Source:Ministry of Environment and Water ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to Improve Competitiveness of European SME RoHS in HUNGARY* • Important deadlines in the Hungarian rules • 1 of July 2006 to finish the production of equipment contained materials according to the RoHS • 31 of December 2008 to achieve the collecting of 40 000 tons in WEEEs Guides for the companies The companies interesting in materials and tools in lead free soldering or in the collecting of WEEE have created guidelines and supporting documents, websites to introduces the new lead free technologies as well as the rules of managing the WEEE. ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007
Low Cost Lead-Free Soldering Technology to ImproveCompetitiveness of European SME On behalf of LEADOUT consortium, THANK YOU for your attention! Dont’ forget to visit us at: www.leadoutproject.com ELFNET Dissemination Event, San Sebastian, Spain, 1st – 2nd March 2007