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Cessna Parts Distribution. Cessna Parts Distribution.
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Cessna Parts Distribution Cessna Parts Distribution Welcome -You will now need to call in to join the audio (sound) portion of today’s workshop:Call In: USA Toll-Free(888)232-0371Then a voice will prompt you to enter the code: 329928International Toll:(805)240-9823Then a voice will ask you to enter the code: 329928 Cessna Customer Services B Wednesday, February 17 9am and 6 pm (Central Time) 1
Cessna Parts Distribution Cessna Parts Distribution CessnaCustomerServices Cessna CustomerServices 2
Cessna Parts Distribution Peter Wilkinson Vice President, Cessna Parts Distribution
Cessna Parts Distribution • Provide parts support for over 180,000 single, multi, and turboprop aircraft ranging from the Cessna 120 to the Caravan and Conquest • 100,000 ft2 distribution facility • In operation since 1965 • One million transactions annually • 700,000 outbound • 300,000 inbound
Cessna Parts Distribution • Daily / Weekly / Monthly KPI tracking • Duplicate KPI’s established for 300/350/400 for added focus on service levels • Six Sigma Methodologies • Continuous process review and improvement • 25 Six Sigma green belts on-site • Quality Management • ISO 9002 Certified
Cessna Parts Distribution • Systems • CPDXpress – ERP platform • Industry leading order and warranty processing • 85% of all orders and warranty claims are received through web based transactions • CSInfo • Customer Relationship Management system that provides tracking and monitoring of specific customer issues
Cessna Customer Service Steve Howard Manager, Field Service
Cessna Customer Service • Discussion Topics • Authorized Cessna Service Facilities • Cessna Field Service
19 Authorized Service Facilities rated for Structural Composite Repair
Cessna Customer Service • You can locate your closest Authorized Service Facility by going to: • www.cessnasupport.com
Cessna Field Service • 13 US and Canadian Field Service Engineers with regional coverage • 5 International Field Service Engineers
Cessna Field Service • Field Service Engineers are there to support our Authorized Service Facilities in support of you. • If issues cannot be resolved at the Authorized Service Facility level then your Cessna Field Service Engineer is the one to work with you toward a fair resolution.
Summary • Your Local Authorized Service Facility is there to support all you Cessna needs • If your local Authorized Service Facility cannot help you or you need to talk to someone at Cessna contact your Cessna Field Service Engineer or Customer Care @ 316-517-5800.
CessnaSupport.com Whitney Phipps Manager, Customer Relations
CessnaSupport.com • Customer Access area • Provides technical information • Register at: CessnaSupport.com Select Customer Access
CessnaSupport.com • Home page • Preflight News • Contact Information • Customer Feedback Forms • Customer Account Information
CessnaSupport.com • Model Specific • Maintenance & Pilot Notices • Contact Information • Service Facility Directories • Aircraft Publications
CessnaSupport.com • Aircraft Publications • Revision Status Checklist • Pubs Catalog • Service Bulletins / Service Letters
Sales & Marketing Mike Tharp Sales & Marketing
Sales & Marketing • Sales / Customer Service • First point of contact • Hours • Monday – Friday 6:00 A.M. – 7:00 P.M. • AOG service 24 hours a day, 7 days a week • 14 Domestic & Int’l Customer Service Reps • Responsible for 35 accounts each on average • Handle over 10,000 calls per month
Sales & Marketing • Sales / Customer Service • Technical parts support and order entry • Drawing research and part breakdowns • Marketing • Customer communication • 2 full-time Customer Service Representatives visit North American service stations • Promotional ad development and placement • Direct marketing materials via mail, e-mail, fax, WebEx and web based links on CPDXpress
Sales & Marketing • Marketing • Annual conferences • Cessna Service Stations • McCauley • New product development • Business Opportunity Team • Review new products for distribution • Supplier negotiations
Procurement Jodie Jeck Manager, Procurement
Procurement • Regulatory Administration • Ensure transactions and processes comply with US International Trade Laws • Clear import shipments • Provide information for export shipments • Audit Import / Export transactions
Procurement • Database Administration • New part number set-up • Part number maintenance • Cancel codes • Revisions • Shelf Life • International trade classification
Procurement • Expediting • Cessna manufactured / purchased spare parts for AOG and back ordered requirements • Provides ETA information • Service Bulletins • Set-up, forecast, purchase and expedite parts to meet fleet requirements
Inventory Control Kevin Elliott Manager, Inventory Control
Inventory Control • Forecast and Planning • Service Level • Inventory to Support Customer Requirements • Supply Base
Inventory Control • Fill 95.7% of orders with on hand stock • 91% 300/350/400 • Accuracy of the inventory consistently runs 99% • Maintained via cycle count of inventory • Accomplished by counting 300 parts each day
Inventory Control Service Level
Inventory Control • Inventory • Extensive full-line aftermarket direct supply source • Distribution Agreements • Product Support Agreements
Warehouse Operations Troy DeWald Manager, Warehouse Operations
Warehouse Operations • Three Operations: • CPD2 Warehouse • Aeroquip Hose Shop • Service Bulletin Kit Build
Warehouse Operations • CPD2 Warehouse • Process 2,000 order lines per day on average • Fill 95.7% of orders with on hand stock • Bar code and RF technology utilized • Same day shipping on all in-stock items • Published Order Entry Cutoff Schedule for all freight methods • Exercise contracted rates and service standards for most carriers (i.e.: Latest FedEx pickup outside of Memphis) • Swift Pack, Counter to Counter service • Inventory accuracy consistently runs 99.9% • Maintained via cycle count of inventory • Accomplished by counting 300 parts each day
Warehouse Operations • Regulatory Compliance • Many regulatory bodies affect our business • FAA/ OSHA/ DOT/ CFR/ BIS/ ISO… • Compliance is critical, but can slow some processes • Receiving • Missing Country-of-Origin information will delay receipt of parts • Airworthiness documentation must accompany parts • Inspection • Shelf-life recertification process affects immediate availability of some parts • Changing FAA requirements may affects paradigms in the field • Shipping • Incomplete or suspect “ship-to” addresses prohibit movement of parts • Hazardous Materials requirements may dictate freight method
Warehouse Operations • Aeroquip Hose Shop • Builds all hoses for production and aftermarket (Prop and Jet) • Over 400,000 hoses built in 15 years • Hose cross-reference capability • Researching current applications on 350/400 aircraft product line. • Many possibilities
Warehouse Operations • Service Bulletin Kit Build • Function assumed in June 2009 • Entire build process is now owned by Customer Services • Over 12,000 kits built since June • Supports Prop and Jet requirements Parts available at Cessna=Same-day kit build for AOGs
Warranty Rebecca Williams Manager, Warranty
Warranty • Designed to promote customer satisfaction • Coverage is for any defect in material or workmanship • Authorized Service Facility facilitates claim submittal • Cessna compensates Service Facility to fulfill our warranty obligation
Warranty • Authorized Service Facility ensure the customer has smooth warranty transaction • Claims are adjudicated on average of 2.95 • Warranty is fully transferable • “Cessna is by far the best at quick turn around time with claims. Cessna surpasses the other manufactures by a mile”. –Woodland Aviation, CA
Reliability and Warranty • Review reports for trends and occurrences • Reduce the direct operating cost for in and out of warranty aircraft • Non – Conforming parts are put on “High Watch” for evaluation and resolution • Reliability coordinates product improvements
Reliability and Warranty • “Moving Towards Excellence” • Cross functional team manages Customer specific issues and may result in field action • Time Studies • Time studies may be requested if R&I is excessive • Helps Cessna understand the Repair
Warranty and the Competition • “Why is Cessna Better than the rest” • No smoke & mirrors warranty is Tip to Tail • Supplier indemnification • Single point of contact through Cessna via authorized Service Network • Cessna will file the claims with the suppliers
Warranty and the Competition • Warranty support includes • Cessna pays claims up front • Cessna pays parts, labor and freight for warranty events • Warranty includes Service Bulletin coverage per the applicable credit program • Current production aircraft come with 3 year McCauley Propeller warranty – Conversion kits are available for purchase
Cessna Parts Distribution Cessna Parts Distribution Questions Questions 50
Cessna Parts Distribution Cessna Parts Distribution Thank You For Participating Thank You For Participating 51