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HKEIA. Green Manufacturing – A Challenge and An Opportunity for Our Industry A Brief Introduction of Green Manufacturing and the Hong Kong Green Manufacturing Alliance. Dr. Kei Biu Chan Chairman, The Hong Kong Electronic Industries Association
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HKEIA Green Manufacturing – A Challenge and An Opportunity for Our Industry A Brief Introduction of Green Manufacturing and the Hong Kong Green Manufacturing Alliance Dr. Kei Biu Chan Chairman, The Hong Kong Electronic Industries Association Chairman, The Hong Kong Green Manufacturing Alliance Chairman and Managing Director, Surface Mount Technology Ltd. September 15, 2005
Trend in Worldwide Electronics Industry What is “Green Manufacturing”? European Regulations on “Green” Advantages of “Green Manufacturing” Hong Kong’s Response to European Regulations HKEIA Content
Over US$ 1 trillion in annual production, one of the largest industries in manufacturing sector Average growth of 6-7% Products become smaller, thinner, lighter, faster, and less expensive More disposed products (shorter product life cycle) Problem of e-waste threat to environment HKEIA World Electronics Industry
Definition Manufacturer to exercise considerations for the environmental impact at all stages of the production process which includes resource saving, release of pollutants and recycling of components. The manufacturer will not introduce nor use any materials which may be harmful to the ecosystem in the design, production, field application and end of life disposal stages of any product. HKEIA Rise of “Green Manufacturing”
True meanings: Principle - fundamental Culture - for whole corporation Commitment - by every staff Responsibility - to society Long-term - evolving and never-ending HKEIA What is “Green Manufacturing”?
Factory design and construction Daily operations Material and components Product design Production process End of life issue HKEIA Scope of Green Manufacturing
New Concept in Product Life-Cycle “Cradle to Cradle” HKEIA Parts, Materials • toxic free • reusable • recyclable Remanufacture Manufacturing • disassembly • reuse • remanufacture • recycle Eco- Product Design • manufacturability • safe • toxic free • emissions free • energy efficient Obsolescence/Return Packaging/Distribution • returnable • returnable • reusable Customer Use • recyclable • Functional • reliable • low cost • hazardous emission free • reusable/recyclable consumables • user safe • energy efficient
Energy-using Product (EuP) Directive: Applies to all energy consumption products “CE” label required Proof of compliance before product launch Embrace WEEE & RoHS concept European Regulations on “Green” HKEIA
Waste Electrical and Electronic Equipment (WEEE) Directive: Responsibility for collection, recovery and recycling of waste electrical and electronic equipment now rests with producers Target for recollection and recycling European Regulations on “Green” HKEIA
Restrictions of Hazardous Substances (RoHS) Directive: Set upper limit on six hazardous materials from use in manufacturing process European Regulations on “Green” HKEIA Restricted SubstancesBy weight of homogeneous material Lead 0.1% Mercury 0.1% Cadmium 0.01% Hexavalent chromium 0.1% Brominated biphenyls (PBB) 0.1% Polybrominated diphenyl ethers (PBDE) 0.1%
EuP, WEEE and RoHS Timeline HKEIA 2005 2006 2007 2003 2004 13 Aug 1 July 11 Aug Deadline for all member states to implement EuP * Transposition RoHS Directive effective WEEE & RoHS became law on 13 Feb, 2003 WEEE Directive effective * EuP became law on 11 Aug, 2005
To comply with the laws, companies need to invest in: Waste control measures and systems Monitoring on materials and components suppliers New production process technologies and equipments, e.g. lead-free soldering Quality and reliability enhancement Testing of components Management practice ERP upgrade Impact on Electronics Companies HKEIA
Possible scenario for the penalty: Recall of all goods sold in the markets since the enforcement date for the law Fine on such goods Impounding of goods Banned from entering Europe Penalties for European Regulations HKEIA
An entry barrier to competitors (knowledge, technologies, investment and management) Gain market share Higher quality products Long-term cost reduction through better process control, energy efficiency, and waste control Global companies will only partner with “green” suppliers and manufacturers Enhance company image Healthy and clean working environment Advantages of Practicing“Green Manufacturing” HKEIA
Hong Kong’s Response to the European Directives
China is the factory of the world Southern China is the hub for electrical and electronic manufacturing – over 40% of GDP of Guangdong province HK companies operate more than 60,000 factories in Southern China Most products are either directly connected with electrical and electronics products or has high electronics content Not many factories are able to comply with the directives Why is Hong Kong Highly Concerned HKEIA
A non profit making organization supported by manufacturing and trade associations Alliance officially formed on February 1, 2005 Chairman: Dr. KB Chan Secretariat: Federation of Hong Kong Industries Steering Committee – holds monthly meeting Government support Establishment of the Hong Kong Green Manufacturing Alliance (HKGMA) HKEIA
Mission To facilitate the transformation of HK manufacturing industry into “Green” and enhance its competitive advantages Objectives To raise industry operators’ awareness of the requirement of green manufacturing, in particular those of the RoHS and WEEE Directives To provide industry operators with practical technical solutions for meeting the new requirement To implement a green assessment scheme to recognize those who manage to achieve certain standards HKEIA Background of HKGMA
Founding Members: Federation of Hong Kong Industries Hong Kong Electronics Industries Association Hong Kong Electrical Appliances Manufacturers Association Hong Kong Toys Council Hong Kong Watch and Clock Council Toy Manufacturers’ Association of Hong Kong Hong Kong Watch Manufacturers Associations HKEIA Background of HKGMA
New Members: Hong Kong Critical Components Manufacturers Association Hong Kong Small and Medium Enterprises Association Federation of Hong Kong Machinery and Metal Industries Hong Kong Metal Merchants Association Hong Kong Metal Finishing Society Hong Kong Plastic Merchants Association Hong Kong Diecasting Association Hong Kong Screw & Fastener Council Hong Kong Auto Parts Industry Association Hong Kong Metal Manufacturing Association Hong Kong Electro-Plating Merchants Association Hong Kong Foundry Association Society of Automotive Engineer - HK HKEIA Background of HKGMA
Advisors: Hong Kong Productivity Council Hong Kong Trade Development Council 6 universities in Hong Kong such as City University of Hong Kong and Hong Kong Polytechnic University Observer: Innovation and Technology Commission, Government of Hong Kong Special Administrative Region HKEIA Background of HKGMA
Assist HK manufacturing industry Hold regular seminars to promote awareness Conduct workshops for technical and management skills Organize factory visits Guidance for compliance Promotion Worldwide campaign Participate in international conference & exhibitions Extend alliance to China and foreign countries HKEIA Activities of HKGMA
Technological Advancement Set up data centre and library Co-ordinate R&D programs with local universities Encourage design school to embrace Eco design Advise Universities to include Green manufacturing in their curriculum Monitoring of global development 4. Green Mark Certification of consultants and test labs Certification of companies Establish green manufacturing practices and standards HKEIA Activities of HKGMA
5. Others As spokesman for Hong Kong industry on green issues Liaise with and advise governments on relevant matters Provide networking for industry HKEIA Activities of HKGMA