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HBR Safety Excellence Award. BEST PRACTICES 2014. About P2S. Established in 1985 as SERV-TECH a specialty contractor. Purchased by Phillip Service Corporation in March 1997 and became PSC. Purchased by Fluor in March 2003 and became P2S. Purchased by Fuel Streamers in 2010.
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HBR Safety Excellence Award BEST PRACTICES 2014
About P2S • Established in 1985 as SERV-TECH a specialty contractor. • Purchased by Phillip Service Corporation in March 1997 and became PSC. • Purchased by Fluor in March 2003 and became P2S. • Purchased by Fuel Streamers in 2010. • Purchased by Criner Salt Dome in 2011 and maintained P2S name.
Where we are located • Baton Rouge, LA • Lake Charles, LA • Paramount, CA • Deer Park, TX • Stafford, TX • Salt Lake City, UT
Safety Performance Safety Statistics: (Q1 2014) 2011 TRIR = 0.39 2012 TRIR = 0.21 2013 TRIR = 0.00 2014 TRIR = 0.00 739 Days since the Last Recordable 1,882,837 Man-hours since the Last Recordable
CORE P2S Services
Demolition, Dismantling and Asset Recovery Services 18 years without recordable injury Acid (Alky) Unit Demolition Project Demolition of a 120’ Storage Tank • Decommissioning • Selective equipment removal • Equipment relocation • Asset Recovery • Market evaluations • Equipment appraisals • Network of brokers • Metals recovery • Demolition in Active Production Area • Rapid response to emergency plant shutdowns • Extensive knowledge of working refineries & petrochemical plants in operating units • Safety Council Certified • Personnel trained to work safely and efficiently
Demolition, Dismantling and Asset Recovery Services Relocation Services Demolition of large can heater Removal of floating roof from inside tank
Specialty Turnaround Services 3 years without recordable injury • General Contracting Services • Specialist in FCCU, crude, vacuum, coker, alkylation and olefins unit turnarounds: • Turnaround Planning and Scheduling Services • Specialty Exchanger Technology – FastDraw® and FastClean® Tower and Vessel Services including nozzle repairs • Mechanical and Equipment Modifications and Repair • Fabrication and Field Installation • Furnace Repair and Maintenance • Hydro-blasting Services • Civil and Structural Modifications, Heavy Rigging • Structural Steel and Piping Removal and Replacement • Management of Additional Turnaround Services • Compressor and Pump Repair • Insulation and Refractory Repair • Scaffolding • Catalyst Replacement Support • Post Weld Heat Services • Painting • Instrumentation / Electrical • Environmental Services • Cleaning and Water Recirculation Services
Exchanger Services P2S has provided a full range of exchanger maintenance services since 1985: FastDraw® AND Aerial FastDraw® Heat exchangers (as large as 23 tons) can be extracted in under an hour Reduce down-time of exchangers at the Client’s facilities by cutting extraction time by 80% Reduce safety hazards and damage to bundle tubes FastClean® Replaces conventional hand-held hydro blasting methods Latest technology with spinning tips Can replace the use of 8 conventional blasters and 24 workers for a single job Reduces cleaning time as much as 75%
Multiple heater and boiler projects executed annually Ethylene Crackers Reformers-Methanol & Hydrogen EPC Crackers Boilers HRSGs & SCRs Process & Waste Heat Recovery Systems Combustion Air Pre-heating Systems Over 1,500 ASME code approved procedures Overlays & vessel repairs Towers and vessels All types of tower internal repairs Level II & III and API 570, 510 inspectors Welding and Furnace Field Services 9 Years without a recordable injury National Board & ASME Boiler, Pressure Vessel and Piping Code Stamps R A U P NB S Registration Repairs & Alterations Power Boilers Boiler Field Assembly Power Piping Unfired Pressure Vessels 40+ years experience of performing alloy welding and heater services – weld rejection rating is less than 2% (2010-Present)
Tower, Vessel and General Mechanical Services • External and internal tower repairs, retro-fit and modifications • Expertise in tower blinding, tunneling, re-traying, bubble-cap repairs and tray modifications • Vessel and drum internal repairs • Cleaning for inspection • Internal surface crack repairs • Manual weld overlay • Nozzle repairs and replacements • Pressure vessel modifications • Pump replacement • Piping, valves and general boilermaker services
OTHER P2S SERVICES • Planning/Scheduling • Construction Services • Project Experience • Mechanical Services • Fabrication, Piping and Welding • QA/QC • Project Management
Best Practices • Bid/No Bid Process (can we do the work safely) • Commercial Review (contract) • Operations Review (how will project be executed) • Staffing Plan (who will do the work) • Site Specific Safety Plan (reviewed with project team) • Injury Prevention (Stop Work Authority and Hazard Elimination) • Case Management (Only use Occupational Doctors) • Light Duty worker program • Corporate Participation (site visits, safety funding, etc)
Best Practices Continued: Mentoring Program Short Service Program (New Employee Development) Safety Audits Training (includes P2S web based training) Workforce Development • National Center for Construction Education & Research (NCCER) • Training (crafts, leadership and safety) • Local Safety Council Participation
Hire Process • All application done in person. • Must complete drug and alcohol test as a condition of employment. • Must complete medical questionnaire. • Skill levels are verified on the job. • Must successfully complete P2S orientations, basic plus, and sites specific training before reporting to the project. • Issued General Information and Safety Rules Handbook
Required Training • Basic Plus • 28 ModulesP2S Orientation. • Sites Specific • Fork Truck • Excavator • Torch Cutting • Rigging • Customized online P2S training 24/7 • Safety Leadership for Supervisors
HSE Management System • Permits • STA • Equipment Inspection • Tool Inspections • Hazard Elimination • Training • Disciplinary Action • Adopt –A- Crew • Mentors
Q & A SESSION