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AIChE Pilot Plant Benchmarking Study: Introduction. Bob Duggal Afton Chemical Richmond, VA. Overview. Background Objectives Topics Methodology Team Members. Mission Statement: AIChE Pilot Plant Area 12B.
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AIChE Pilot Plant Benchmarking Study:Introduction • Bob Duggal • Afton Chemical • Richmond, VA
Overview • Background • Objectives • Topics • Methodology • Team Members
Mission Statement: AIChE Pilot Plant Area 12B The Pilot Plant Area is a forum for active interchange of ideas and for the continual improvement of Pilot Plant contributions to quality research and effective scale-up. AIChE programming, benchmarking, operation reviews, and extensive networking form the backbone of the Area activities.
Background • Drivers for Benchmarking Study • Pilot Plant Area 12B Charter • Discussions at Area Meetings • Wide ranging interest amongst members • Proposal, action plan developed in 4Q 2002 • Team formed • Benchmarking topics selected
Benchmarking Objectives • Compile “norms” and “best practices” in areas of interest to Pilot Plant group • Survey members from a cross section of CPI • Disseminate results • In a way that members and organizations can benchmark effectively with • In a format that does not raise competitive issues
Benchmarking Topics • Business objectives for pilot plants • Staffing for construction and operation of Pilot Plants • Pilot Plant Automation • Environment, Health and Safety in Pilot Plants
Methodology • Survey questionnaire drafted by team • Multiple choice format with room for comments • Reviewed at AIChE area meetings, member comments incorporated • Survey sent by e-mail to PDD membership • Responses compiled
Benchmarking Team Members • Current Team • Bob Duggal, Afton Chemical • Rich Palluzi, ExxonMobil • Dan Pintar, UOP • Joe Powell, Shell • David Edwards, Zeton • Sean Murray, Zeton • Previous members • Shiah Cherney, ChevronTexaco • Paul McKenzie, BMS • Kate Threefoot, DuPont
Project Timeline • Finalize topics - Complete • Finalize questionnaires – 4Q 2002 • Drafted by team members with input from Area 12B • Multiple choice format with area for comments • Circulate for responses – 2Q 2003 • Team chose to send to PDD membership to obtain a representative cross section of CPI, representing major industry sections • 31 Respondents • Compile responses – 3-4Q 2003 • Analyze by industry section/demographic • Present at next AIChE/PDD Event • Austin 2004 • Full session with 4 papers and discussion format
Presentation of Results www.pd-aiche.com/area12b