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New process Reaction between deposited precursor layers Non-hydrolytic ester-elimination reaction. Zinc acetate. Zinc tin oxide. Annealing. Tin tert -butoxide. Substrate. Substrate. Reaction formula Zn( OAc ) 2 + Sn ( O t Bu ) 4 → ZnSnO 3 + BuOAc. Spin-coating of precursor layers.
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New process Reaction between deposited precursor layers Non-hydrolytic ester-elimination reaction Zinc acetate Zinc tin oxide Annealing Tin tert-butoxide Substrate Substrate Reaction formula Zn(OAc)2 + Sn(OtBu)4 → ZnSnO3 + BuOAc
Spin-coating of precursor layers A: Zinc acetate B: Tin tert-butoxide A B Uniform coating Substrate B Dissolve bottom layer Poor coating A Substrate
Experiment B Dissolve bottom layer Poor coating A Substrate 1h annealing 2.5h annealing
Experiment A B Uniform coating Substrate 1h annealing 2.5h annealing
Experiment 0.1M Tin butoxide 0.05M Tin butoxide 0.025M Tin butoxide 4000RPM 6000RPM
Experiment ZnOAc 2000RPM ZnOAc 4000RPM ZnOAc 6000RPM
6hrs annealing Air 3hrs wet 3hrs Dry 2hrs + Wet 4hrs
Experiment Increasing Zn precursor thickness (0.3M zinc acetate solution) Leakage current (not p-type conductivity) Poor TFT characteristics – Acetate:Tert-butoxide >> 2:1 (Unbalanced)
Experiment Zn acetate + Sn acetate solution 8:1 4:1 2:1 By poor solubility of Sn acetate
Experiment 300°C, 2hr 300°C, 2.5hr 300°C, 1hr
250°C, 1hr 270°C, 1hr 300°C, 1hr 330°C, 1hr
0.02M Tin tert-butoxide 0.15M Zinc acetate 0.2M Zinc acetate 0.25M Zinc acetate
0.025M Tin tert-butoxide 0.15M Zinc acetate 0.2M Zinc acetate 0.25M Zinc acetate
0.033M Tin tert-butoxide 0.15M Zinc acetate 0.2M Zinc acetate 0.25M Zinc acetate
3hr 4hr 5hr 6hr
300°C 310°C 320°C
This week’s best 0.033M Tin tert-butoxide 0.2M Zinc acetate 300°C, 3hrs
UV-treatment 0.033M Tin tert-butoxide No mobility improvement 0.15M Zinc acetate 0.2M Zinc acetate UV 5min
Precursor ratio 0.2MZinc acetate 0.03M Tin tert-butoxide 0.035M Tin tert-butoxide 0.04M Tin tert-butoxide 0.25MZinc acetate 0.035M Tin tert-butoxide 0.04M Tin tert-butoxide
Precursor ratio 0.2MZinc acetate:Tin(IV) acetate = 4:1 0.03M Tin tert-butoxide 0.035M Tin tert-butoxide 0.04M Tin tert-butoxide 0.15MZinc acetate:Tin(IV) acetate = 4:1 0.03M Tin tert-butoxide 0.035M Tin tert-butoxide 0.04M Tin tert-butoxide
Best data 0.15MZinc acetate:Tin(IV) acetate = 4:1 0.035M Tin tert-butoxide 300°C, 3hr Annealing Improved S.S. Vth ~ 0 Increased IOff
0.03M Tin tert-butoxide 5:10.15MZinc:Tin (Acetate) 4:10.15MZinc:Tin (Acetate) 3:10.15MZinc:Tin (Acetate) 0.035M Tin tert-butoxide 5:10.15MZinc:Tin (Acetate) 4:10.15MZinc:Tin (Acetate) 3:10.15MZinc:Tin (Acetate)
0.04M Tin tert-butoxide 5:10.15MZinc:Tin (Acetate) 4:10.15MZinc:Tin (Acetate) 3:10.15MZinc:Tin (Acetate) 0.3M Tin tert-butoxide 0.2M Zinc acetate
0.33M Tin tert-butoxide 0.2M 5% Tin Acetate 0.2M10% Tin Acetate 0.2M15% Tin Acetate 0.35M Tin tert-butoxide 0.2M 5% Tin Acetate 0.2M10% Tin Acetate
0.33M Tin tert-butoxide 0.2M 5% Indium Acetate 0.2M10% Indium Acetate 0.2M15% Indium Acetate 0.35M Tin tert-butoxide 0.2M 5% Indium Acetate 0.2M10% Indium Acetate
Stabilizer/solvent effect • Zn Acetate 0.2M + MEA 0.2M @ 2-Methoxyethanol • Zn Acetate 0.2M + Acetic acid 0.2M @ 2- Methoxyethanol– was not soluble • Zn Acetate 0.2M + MEA 0.2M Acetic acid 0.2M @ 2- Methoxyethanol 1 3
Stabilizer/solvent effect 4. Zn Acetate 0.2M + MEA 0.2M @ Methanol 5. Zn Acetate 0.2M + Acetic acid 0.2M @ Methanol 6. Zn Acetate 0.2M + MEA 0.2M Acetic acid 0.2M @ Methanol 4 5 6
Stabilizer/solvent effect 7. Zn Acetate 0.2M + Acetylacetone 0.2M @ 2-Methoxyethanol – was not soluble 8. Zn Acetate 0.2M + Acetylacetone 0.2M @ Methanol 8
Indium acetate precursor Zn acetate Zn acetate (10% In acetate) Zn acetate (20% In acetate) Zn acetate (30% In acetate)
Tin acetate precursor Tin 증가 – SS 좋아짐
Cs-In2O3 1% 2% 4% 3%
ZTO 1 2 0.35M SnOtBu + 0.15M 20% ZT 0.35M SnOtBu + 0.1M 20%ZT 4 3 0.4M SnOtBu + 0.1M 20%ZT 0.4M SnOtBu + 0.15M 20%ZT
ZTO UV 1
Cs-In2O3 1% 2% 4% 3%
ZTO 0.03M SnOtBu + 0.15M 20% Sn acetate 0.03M SnOtBu + 0.1M 20% Sn acetate
ZTO 0.035M SnOtBu + 0.15M 15% Sn acetate 0.04M SnOtBu + 0.15M 15% Sn acetate
ZTO 0.35M SnOtBu + 0.2M 15% Sn acetate 0.4M SnOtBu + 0.15M 15% Sn acetate
ZTO 350C 4h data 0.4M SnOtBu + 0.2M Zn acetate
ZTO 300°C Oxygen annealing 0.35M SnOtBu + 0.15M 15% Sn acetate 0.4M SnOtBu + 0.15M 15% Sn acetate 0.4M SnOtBu + 0.15M 15% Sn acetate
Experiment (ZTO) ZnOAc,300°C (Zn+Sn)OAc,300°C ZnOAc,350°C (Zn+Sn)OAc,350°C
Nonhydrolytic sol-gel TOF-SIMS (Zinc tin oxide) Zinc acetate Zn Sn Tin tert-butoxide Substrate Negative Positive Zn-rich Sn-rich
Nonhydrolytic sol-gel XPS (Zinc tin oxide) 엘립소 ZTO 26.7nm Sn3d5 11.8% Sn3d3 19.0% Zn2p3 19.8% Zn2p1 17.6% Sn:(Sn+Zn) = 45:55
Homogeneous film Sn Zn ZTO Substrate