160 likes | 237 Views
Introduction To CNC. Compute Integrated Project Lead The Way. NC/CNC. History of NC Definitions Advantages of CNC Disadvantages of CNC Resources. History Of Machine Tools. Single items produced by craftspeople Eli Whitney (Cotton Gin) - Interchangeable Parts
E N D
Introduction To CNC Compute Integrated Project Lead The Way
NC/CNC • History of NC • Definitions • Advantages of CNC • Disadvantages of CNC • Resources
History Of Machine Tools • Single items produced by craftspeople • Eli Whitney (Cotton Gin) - Interchangeable Parts • Engineer designed parts for production (tolerances). • WW II - development of servo motors (electrically aimed guns) • Servo motors applied to machine tools
History • Development of G codes - Punch tape input (Cartesian Coordinate System) • 1970’s Development of computer chips • Cheaper processing power • Smaller computers • More reliable
Definitions • NC - A method of accurately controlling the operation of a machine tool by a series of coded instructions, consisting of numbers, letters of the alphabet, and symbols that the machine control unit can understand • MCU - Machine Control Unit - decodes NC codes to drive and monitor servo motor movements.
Definition • CNC - Computer Numeric Control - computer provides machine codes to the MCU. • Control Systems • Open loop system - servo motor driven by pulses without feed back encoders. • Closed loop system - servo motor is driven by electrical pulses. An encoder provides feedback to verify machine movements.
Advantages Of CNC • Increased productivity after programming is completed • Reliability - reduces human error • Often eliminates need for special jigs and fixtures • Reduces location of part features • Makes possible the machining of complex shapes requiring simultaneous 3 axis motion
Advantages • Single part and production runs can be programmed and machined with minimum effort and cost. • Programs can readily be altered and re-run • Reduced inspection costs (more reliable) • Once programming, setup and verified the equipment can be operated by a less skilled operator.
Disadvantages • Initial cost of CNC machine tools • Servicing of equipment • Larger machines require more space • Personnel must be trained in the programming and operation of this equipment.
Resources • Fitzpatrick, Mike, Computer Numerical Control Simplified, 1989 Glenco Publishing Company. ISBN 0-02-676410-5 • Powers, John Jr., Computer Automated Manufacturing, 1987 McGraw-Hill Book Company. ISBN 0-07-050601-9 • Groover, Mikell P. and Zimmers, Emory W., CAD/CAM, Computer Aided Design and Manufacturing, 1984 Prentice -Hall Inc. ISBN 0-13-110130-7 • Luggen, William W., Fundamentals of Computer Numeric Control, Third Edition, 1988 Delmar Publishers. ISBN 0-8273-6496-2 • CNC Workshop (CD-Rom), Torcomp Publisher. Cost $39.95 – Contact TorComp at 888-561-7521