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ALKA ENGINEERING WORKS

ALKA ENGINEERING WORKS. JAN-2012. TEAM MEMBER:-. Mr. SANJAY PATIL Mr. WARPE DEEPAK Mr. V.B. BHAGWAT Mr. SANTOSH PATIL Mr. UDAY CHAVAN . Mr. MORE VISHNU Mr. GHATAGE D.B. COMPARATIVE PRODUCTION STATUS. PART NAME & NUMBER:- HEAD LUB 541 & 432.

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ALKA ENGINEERING WORKS

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  1. ALKA ENGINEERING WORKS JAN-2012

  2. TEAM MEMBER:- • Mr. SANJAY PATIL • Mr. WARPE DEEPAK • Mr. V.B. BHAGWAT • Mr. SANTOSH PATIL • Mr. UDAY CHAVAN . Mr. MORE VISHNU • Mr. GHATAGE D.B .

  3. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- HEAD LUB 541 & 432 Ready for dispatch qty 85 nos. not lifted Ready for dispatch qty 80 nos. not lifted

  4. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- KOEL CRANK CASE

  5. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- KOMATSU COVER Ready for dispatch qty 286 nos Ready for dispatch qty 160 nos

  6. PART NAME :-FRONT SUPPORT ENGINE PART NO 3686801 COMPARATIVE PRODUCTION STATUS Casting shortage Ready for Dispatch Qty 704 nos

  7. COMPARATIVE PRODUCTION STATUS OF OTHER M/C PART PART NAME;- FRONT AXEL SUPPORT,FLY WHEEL,MANI FOlD,CONNECTING ROD H.L.COVER Note:- To calculate labor cost take 35% overhead on Basic+DA

  8. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CRANK CASE Note:- To calculate labor cost take 35% overhead on Basic+DA

  9. COST DETAILS PART NAME & NUMBER:- Head Lub 541 / 432 Alsul mf oil 45 lit issue Ready for dispatch qty 80 nos

  10. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- F.E.SUPPORT Note:- To calculate labor cost take 35% overhead on Basic+DA

  11. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- KOMATSU HOUSING Ready for dispatch qty 238 nos Ready for dispatch qty 286 nos Note:- To calculate labor cost take 35% overhead on Basic+DA

  12. MACHINE UTILISATION IN % (VMC)

  13. MACHINE UTILISATION IN % (VMC)

  14. MACHINE UTILISATION IN % (VMC)

  15. Breakdown Details (Whole shop)

  16. REJECTION DETAILS(ITEMWISE IN %) Part Name:- Crank Case ***ACTION ON MAJOR REJECTION CAUSES

  17. REJECTION DETAILS(ITEMWISE IN %) Part Name:- Head Lub Oil Filter ***ACTION ON MAJOR REJECTION CAUSES

  18. REJECTION DETAILS(ITEMWISE IN %) Part Name:- FRONT SUPPORT ENGINE (3686801) Contractor Labor New operators ***ACTION ON MAJOR REJECTION CAUSES

  19. REJECTION DETAILS(ITEMWISE IN %) Part Name:- Komatsu Cover Contractor Labor New operators ***ACTION ON MAJOR REJECTION CAUSES

  20. OVERALL REJECTION (All Parts) ***ACTION ON MAJOR REJECTION CAUSES

  21. COST OF POOR QUALITY ***ACTION ON MAJOR REJECTION CAUSES

  22. PLANT EFFICIENCY VAPCO = SALE VALUE - VARIABLE COST / TOTAL EMPLOYEE COST SALE VALUE =3860121 VARIABLE COST =1642895 TOTAL EMPLOYEE COST =966499 VAPCO =2.3

  23. T H A N K Y O U

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