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Electrodes production wit h ITS EROWA System

Electrodes production wit h ITS EROWA System. Electrodes production wit h ITS EROWA. Problems with production. One base for all. Technology. CNC milling EDM-ing Information flow. Electrodes production wit h ITS EROWA. Many technical problems.( to mill and grind a lot of bases)

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Electrodes production wit h ITS EROWA System

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  1. Electrodes production withITS EROWA System Created By Adam Mazur Design by Aseantic

  2. Electrodes production withITS EROWA • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow

  3. Electrodes production withITS EROWA • Many technical problems.( to mill and grind a lot of bases) • How much cost us a mistake in the last step of production. • How to clamp and align it? • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow

  4. Electrodes production withITS EROWA • Dividing the shape of the cavity for smaller parts (electrodes) we can: • produce electrodes faster. • make erosion process more stable and faster. • reduce the cost of mistakes in electrodes production. • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow

  5. Electrodes production withITS EROWA X,Y =0,0 • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow Z=0

  6. Electrodes production withITS EROWA • Make a temporary copy of CAD file. • Select the planes of new electrode • Make a shape of electrode longer over the top plane of cavity. ( Z+10 mm) • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow

  7. Electrodes production withITS EROWA Xe=85.00 • Make the specification of materials. Materials have to be prepared until programs are finished. Ye=0 • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow

  8. Electrodes production withITS EROWA ITS EROWA MECHANICAL AND MATHEMATICAL INTERFACE FOR ELECTRODES AND WORKPIECES • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow Ye=0 Yp=0 Xe=85.00 Xp=0

  9. Electrodes production withITS EROWA • A raw material is clamped to the ITS pallet. Do not lose a time for useless machining process or preparation. • We do not need to clamp material to the pallet with high precision • ( only in range of materials surplus) Xe=85.00 • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow Ye=0.0

  10. Electrodes production withITS EROWA • EROWA Power Chuck – the base on the table of CNC milling machine X=-85.00 Y=0.0 • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow

  11. Electrodes production withITS EROWA • ISO CNC Program • N001 G90 G92 X-85.00,Y0.0 • N002 G01 X-85.50,Y0.0 • N003 G01 X-85.50,Y0.50 • N004 G03 X-85.00,Y1.00,I 0.50,J 0.0 • N005 G03 .......... • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow

  12. Zp Yp X p Electrodes production withITS EROWA Erosio Work Point X=-85.000 Y= 0.000 Z= 125.000 C= 0.000 • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow Y Zo -Yo Xo

  13. Electrodes production withITS EROWA The paper document with all needed information • Problems with production. • One base for all. • Technology. • CNC milling • EDM-ing • Information flow

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