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Brazil x Latin America

Cement Sustainability Initiative Forum 2009 São Paulo, Brazil ‘Perspectives from around the world’ 1 September 2009. Cement Sustainability Initiative Forum 2009 ‘Perspectives from around the world’: Brazil José Otavio Carvalho Sindicato Nacional da Industria do Cimento ( SNIC).

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Brazil x Latin America

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  1. Cement Sustainability Initiative Forum 2009São Paulo, Brazil‘Perspectives from around the world’1 September 2009

  2. Cement Sustainability Initiative Forum 2009‘Perspectives from around the world’: BrazilJosé Otavio Carvalho Sindicato Nacional da Industria do Cimento (SNIC)

  3. Brazil x Latin America Brazil Latin America Territory 8.5 M km2 (world 5th) 20.4 M km2 Population (2008) 190 M 579 M GDP (2007) US$ 1.3 tri (+5.7%) US$ 3.6 tri (+5.7%) GDP per capita (2007) US$ 7.108 / inhab US$ 6.437 / inhab GDP (2008) (Annual Rate Variation) +5.1% +3.3% Sources: ONU/CEPAL; IBGE/FGV

  4. Brazil (2008) Latin America (2007) Production 52 M tons 153 M tons Consumption 51.4 M tons 148 M tons Per capita Consumption 271 kg 260 kg Exports (cement & clinker) 0.8 M ton 9.2 M tons Imports (cement & clinker) 0.4 M ton 4.5 M tons Cement Industry Sources: SNIC / CEMBUREAU

  5. Scenario of Brazilian Cement Industry • 10 groups • 68 plants • 46 clinker plants • 22 grinding plants • Capacity: 63 M tons Source: SNIC 2008

  6. Scenario of Brazilian Cement Industry Cement Consumption M tons 60 50 40 30 20 10 - 2008 1970 1975 1980 1985 1990 1995 2000 2005

  7. Brazil GHG Inventory CO2 - Emissions National Inventory for 1994* • Brazil’s total CO2 Emissions: Transports; 9% Industry; 7,6% Industry; 9% Cement; 1,4% ** Others; 7% Land Use and Forest Fires; 75% Total: 1.03 billion tons Total: 1.03 billion tons *Made public in 2004 Source: Brazilian Government A 2nd edition, for the period 1995-2005, is being prepared by the Brazilian Government ** Cement: 14,277 M ton

  8. WBCSD – CSI in Brazil • 6 groups out of 10 in Brazil are already CSI members, making up 70% national production, with their own specific reduction targets for the next years • As stated on their reports, some of them have reached 20% to 30% reduction in CO2 emissions compared to 1990 figures • All of them are committed to report their CO2 inventory

  9. Brazilian Cement Industry GHG-Reduction Tools The Brazilian cement industry has implemented actions that contribute substantially to GHG reduction: • Energy efficiency • Alternative fuels • Additions in the cement production Brazil is a continental wide country. That makes regional differences in these actions, depending on the local availability of cement additions (for instance fly ash in South, slag in Southeast), limestone composition and use of alternative fuels.

  10. Energy Efficiency Modern Industry • 99% (capacity) dry, pre-heaters & pre-calciners • Burners developed to use fuels such as pet coke and waste • High energy efficiency • Thermal consumption = 2734 MJ/ton cement* (or 653 kcal/kg) • Electricity = 104 kWh/ton cement** • Brazil has a clean electric power generation, with 89% deriving from renewable sources (84% hydro and 5% biomass and eolic)* * Brazilian Government 2007 / ** Brazilian Government2005

  11. *Others: natural gas, diesel Alternative Fuels Source: Brazilian Government 2007

  12. Alternative Fuels – Co-processing • Permitted plants = 35 • Waste recovery = 1 M ton/year • Including 166,000 tons of scrap tires • Substitution rate = 15% • Capacity of Co-Processing = 2.5 M tons Co-processing (1.000 ton)

  13. Additions in the Cement Production Index: 1990 = 100 Source: SNIC Additions Cement Clinker Emissions saved (2008) about 15M tons CO2 In accordance to Brazilian Standards*, addition of blastfurnace slag and fly ash to various types of cements is one of the major alternatives of the Brazilian cement industry to reduce emissions • Ordinary portland cement (since 1926) • CP I-S  1 - 5% additions • Blastfurnace cement (since 1952) • CP III  35 - 70% slag • Pozzolanic cement (since 1969) • CP IV  15 - 50% pozzolans • Composite cement (since 1991) • CP II-E  6 - 34% slag • CP II-Z  6 - 14% pozzolans • CP II-F  6 - 10% limestone * additions are incorporated to the clinker during the cement production

  14. CO2 Cement Emissions (WBCSD – CSI) Preliminary CSI results pointed out Latin America (in major part, represented by Brazil) as one of the region with the lowest CO2 emissions/ton cement The graph demonstrates the challenge for Brazil to enhance any further reductions Recent studies by the IEA indicate that Brazilian cement industry, due to the levels already achieved and based on BAT, has little potential for reduction compared to other major producer countries

  15. Challenge for Brazilian's cement industry The Brazilian cement industry has one of the lowest CO2 specific emission compared to the world’s average; Brazil has yet a low per capita consumption (272 kg/inhab/year) compared to developed countries, and even more to those who are passing or already passed for a developing process and built their infrastructure base (over 1.000 kg/inhab/year); Brazil has important infrastructural programs to be implemented that cannot be postponed and cement is the basis for housing, hospitals, schools, sanitation, ports, airports, highways, railways, bridges, hydro power plants, etc.

  16. Challenge for Brazilian's cement industry The Brazilian Industry great challenge: Produce the cement for the infrastructure base necessary for its development, maintaining low CO2 specific emissions per ton of cement.

  17. Cement Sustainability Initiative Forum 2009‘Perspectives from around the world’: Latin AmericaMaria José GarciaFICEM

  18. DEDICATED TO MAKING A DIFFERENCE FICEM-APCAC Industry Associates

  19. DEDICATED TO MAKING A DIFFERENCE FICEM-APCAC Institutes, Associations and Chambers t

  20. DEDICATED TO MAKING A DIFFERENCE Federación Interamericana del Cemento FICEM-APCAC • 33cementproducers, 15 institutes and 6 associations among26 countries • GOVERNANCE • Board of Directors: 11 countries and 8 companiesrepresented • Forums: Communications, Institutes and TechnicalCement Production • Work Commission: Housing, Roads, Education and ConcreteProducts • OVERVIEW LATAM Statistics: Consumption 146 Million tons, with a share of 5,2% in a Global context * though 193 productions plantsthat have an installedcapacity of 246 Million tons and anaveragegrowth of 5.5% in theregion • KEY ACHIEVEMENTS • Representation of all cementproducers and countries of Latin America, Spain and Portugal • Establish an unifying vision of the industry in the long term • Develop a regional agenda of Events for the cement industry • Establish Alliances with similar association around the world (CEMBUREAU, PCA, ABCP, etc) • High summoning leverage • Create communication channels for the exchange of best practices within the members *Includding China 2008 FederaciónInteramericana del Cemento FICEM-APCAC

  21. DEDICATED TO MAKING A DIFFERENCE LATAM INDUSTRY IN NUMBERS LATAM Consumption 2008 146  MT LATAM Consumption 2009 139  MT WORLD 2.787 MT 5,2% % of Global Consumption Kg per capita 250 kg/capita Number of plants 191 Capacity 246 MT Averagegrowth Averagegrowth Averagegrowth 2008 5,5% Averagegrowth 2009 -4,9% Averagegrowth 2010 -0,6% ExportsCement 8,0 MT ImportsCement 3,9 MT GDP 2008 6.063 USD Bn Population 583 m GDP 2008 per capita 10400 USD GDP 2008 / 2007 % var 3,80% GDP 2009 / 2008 % var -2,50% 2,80% GDP 2010 / 2009 % var Source: BNParibas

  22. DEDICATED TO MAKING A DIFFERENCE • 33 groups • 193 plants • CementProduction • Capacity: 246 M tons 30 6 6 2 2 2 1 2 2 6 1 2 16 5 6 68 7 6 18 5 FederaciónInteramericana del Cemento FICEM-APCAC

  23. DEDICATED TO MAKING A DIFFERENCE Key issues for the cement industry Issue Action being taken Establish common goals as one industry with regional outreach Invest in education, health and social projects to have a positive impact and benefit local communities around plants Create employment opportunities Collecting regional data Promote the use of cement products through FICEM-APCAC and local associations Alliances with governments and multilateral organisms for new projects and funding • Even though we are one region we have structural differences: legal and economical background, and development levels among others. • Poverty in the region • No regional statistics • Low per capita consumption • Low regional Infrastructure FederaciónInteramericana del Cemento FICEM-APCAC

  24. DEDICATED TO MAKING A DIFFERENCE Key issues for the cement industry Specific issue Actionbeing taken Self regulation by producers in a responsable manner Investment in new equipment Modified Cements Carbon Dioxide (Co2) Protocol for the region Sharing best practices Replace conventional fuels with alternative fuels, including biomass Co-processing large volumes of waste through a valorization policy Promote local rules and regulation • No specific regulations for CO2 emissions • Low use of Alternative Fuels in the region Federación Interamericana del Cemento FICEM-APCAC

  25. DEDICATED TO MAKING A DIFFERENCE Expectations To generate an exchange field with Latin American Industry, enabling the CSI to spread its knowledge, studies, research projects and protocols. To create interaction grounds between the CSI, the academy and NGOs from FICEM member countries to raise awareness on the industry’s engagement towards environmental sustainability. To promote the participation of new cement companies in the CSI. To apply procedures and indexes for measuring the industry’s CO2-emission levels by region and country. To share the best practices from the Cement industry among fellow countries and the rest of the world. To schedule yearly forums for internal stakeholders on specialized subjects (Climate Change, Industry’s reputation, New Markets development, Sustainability and Plant Efficiency). To collect regional data about Co2 Emissions in the region and develop a Co2 Protocol according to LATAM industry characteristic Federación Interamericana del Cemento FICEM-APCAC

  26. Cement Sustainability Initiative Forum 2009‘Perspectives from around the world’: USAAndy O’HarePortland Cement Association (PCA) DEDICATED TO MAKING A DIFFERENCE

  27. Portland Cement Association DEDICATED TO MAKING A DIFFERENCE Offices in Skokie, Illinois, and Washington, D.C. 30 member companies Large, multi-national companies are predominant manufacturers Represents 98% of capacity in United States Represents 100% in Canada Since its founding in 1916, the Portland Cement Association has had the same mission: "Improve and expand the uses of portland cement and concrete."

  28. Overview of U.S. Industry 2008 116 clinker producing plants; 36 U.S. States 167 cement kilns Average clinker production: 584,000 tons per kiln Annual clinker capacity: 97.5 million metric tons Cement imports: 11.5 million metric tons 17,280 cement industry employees DEDICATED TO MAKING A DIFFERENCE

  29. U.S. Cement Consumption (‘000 metric tonnes) DEDICATED TO MAKING A DIFFERENCE 29

  30. Net U.S. Supply Balance (million metric tonnes) DEDICATED TO MAKING A DIFFERENCE Cement Consumption Imports: 25.6 MMT 30 Cement Production Capacity

  31. DEDICATED TO MAKING A DIFFERENCE Key Achievements 2008-2009

  32. U.S. Climate Developments DEDICATED TO MAKING A DIFFERENCE • Legislative: • House passed economy-wide cap and trade bill with 17% reduction in 2005 U.S. emissions by 2020, 83% by 2050 • Contains “rebate” program for energy intensive industries; 15% of program allowances; 100% of emission allowances up to industry average through 2026; phase down 10% per year through 2036 • Preempts state and regional programs • Senate drafting revisions to House bill • Regulatory • PCA commented on EPA proposed greenhouse gas registry program in April; final this fall • PCA commented on EPA “Endangerment Finding”

  33. Expectations for the Future Limited industry growth through 2012; expanding concerns about potential trade imbalances Multi-faceted efforts to address climate change policy on the local, national and international fronts New opportunities to partner with other national cement associations on manufacturing challenges and market promotion opportunities More coordinated efforts globally to harmonize the management of sustainable development and its integration into national policies DEDICATED TO MAKING A DIFFERENCE

  34. Cement Sustainability Initiative Forum 2009‘Perspectives from around the world’: EuropeVagner Maringolo CEMBUREAU

  35. DEDICATED TO MAKING A DIFFERENCE A FEW WORDS ABOUT CEMBUREAU CEMBUREAU, the European Cement Association based in Brussels, is the representative organisation of the cement industry in Europe Today CEMBUREAU includes 28 Members (27 Full Members and 1 Associate Member) Currently, its Full Members are the national cement industry associations and cement companies of the European Union (with the exception of Cyprus, Malta and Slovakia) plus Norway, Switzerland and Turkey. Croatia is an Associate Member of CEMBUREAU

  36. DEDICATED TO MAKING A DIFFERENCE FULL MEMBERS AUSTRIA, BELGIUM, BULGARIA, CZECH REP., DENMARK, ESTONIA, FINLAND, FRANCE, GERMANY, GREECE, HUNGARY, IRELAND, ITALY, LATVIA, LITHUANIA, LUXEMBOURG, NETHERLANDS, NORWAY, POLAND, PORTUGAL, ROMANIA, SLOVENIA, SPAIN, SWEDEN, SWITZERLAND, TURKEY,UNITED KINGDOM ASSOCIATE MEMBER CROATIA S FIN N EST LV DK IRL LT UK NL PL B D L CZ A F CH H SI RO HR P I BG E GR TR

  37. DEDICATED TO MAKING A DIFFERENCE PUBLIC AFFAIRS TFX MEMBERS PLENARY GROUP TFY SENIOR ADVISORY GROUP TFZ Governance structure CEMBUREAU GENERAL ASSEMBLY RESOURCES COMMITTEE BOARD + LIAISON COMMITTEE CHIEF EXECUTIVE STEERING COMMITTEE WG1 WG2 SECRETARIAT WG3 WG4 WG5

  38. DEDICATED TO MAKING A DIFFERENCE GENERAL FEATURES • All the bodies below the Board – Liaison Committee are open to all CEMBUREAU Members • The Working Groups and their Task Forces cover all the issues on the list approved by the CEMBUREAU Board • Working Groups are permanent • Task Forces are set up on an ad hoc basis • … in all 360 people

  39. DEDICATED TO MAKING A DIFFERENCE KEY CEMBUREAU FIGURES CEMBUREAU represents virtually 100% of cement production in its Members countries 2008 CEMBUREAU EU 27 WORLD CEMBUREAU % WORLD Production - Million tonnes Consumption - Million tonnes Trade - Million tonnes Imports - Million tonnes Exports - Million tonnes Per capita consumption - kg 310 313 - 32 46 539 254 265.9 - - - - 2 830 - - - - - ≈ 11% - - - - -

  40. DEDICATED TO MAKING A DIFFERENCE WORLD CEMENT PRODUCTION - 2008 2.83 Billion tonnes

  41. DEDICATED TO MAKING A DIFFERENCE Per capita consumption in CEMBUREAU countries 2008 - kg

  42. DEDICATED TO MAKING A DIFFERENCE EU ENVIRONMENTAL REGULATIONS (1990 – 2008)

  43. DEDICATED TO MAKING A DIFFERENCE Key achievements 2008 - 2009 * Excluding energy and climate issues

  44. DEDICATED TO MAKING A DIFFERENCE Key achievements 2008 - 2009 * Excluding energy and climate issues

  45. DEDICATED TO MAKING A DIFFERENCE RECENT PUBLICATIONS

  46. DEDICATED TO MAKING A DIFFERENCE RECENT WEBSITE DEVELOPED REACH: reach.cembureau.eu ECP: www.europeanconcrete.eu Examples of low energy concrete buildings from across Europe and presents them in an accessible format. CASE STUDIES

  47. DEDICATED TO MAKING A DIFFERENCE Expectations for the near future • CEMBUREAU has and will continue to act as a spokesperson for the cement industry on all relevant developments in relation to technical, environmental, energy and promotional issues at pan-European level, particularly vis-à-vis the Institutions of the European Union • The engagement of Trade Associations in the CSI will strengthen the role of the cement sector by promoting the debate of issues amongst their members, helping in taking action and delivering results for continuous improvement and sustainability • The CSI has helped to significantly improve the image of the cement industry among stakeholders

  48. Cement Sustainability Initiative Forum 2009‘Perspectives from around the world’: JapanKenichi Maeda Japan Cement Association (JCA) DEDICATED TO MAKING A DIFFERENCE

  49. DEDICATED TO MAKING A DIFFERENCE 1. Overview of JCA

  50. DEDICATED TO MAKING A DIFFERENCE 2. Cement Market in Japan

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