DENTURE BASE RESINS

1. DENTURE BASE RESINS Dr. lakshya kumar Asstt. Professor Deptt of Prosthodontics Lecture-9 am to 10 am 20/9/2014 PART 2, 3

2. Conventional heat cure acrylic resins • Conventional cold cure acrylic resins • High impact resistant acrylic resin • Injection moulding resin • Rapid heat polymerizing resin • Light activated resin

3. CONVENTIONAL HEAT CURE ACRYLIC RESINS

4. COMPOSITION OF MONOMER • Methyl methacrylate • Main chemical which will polymerize • Hydroquinone (o.Oo3-o.1%) • Inhibitor while storage • Dibutyl phthalate • Plastisizer • Glycol dimethacrylate (1-2%) • Cross linking agent • Styrene vinyl acetate or ethyl methacrylate • As copolymers

5. PROPERTIES OF MONOMER • Typical smell of its own • Clear, transparent liquid • Boiling point 100.3*c • Good organic solvent • Can get evaporated • Inflammable • Stored in dark colored bottle • Light weight • Volumetric shrinkage of 21% • It is a known allergen

6. LIQUID • Methyl methacrylate monomer • Cross linking agent Ethylene glycol dimethacrylate(5-15%).they are added to avoid crack or craze produced by stresses during drying. • Inhibitor Hydroquinone (trace) to avoid premature polymerization and enhance shelf life. • When MMA polymerizes it shrinks 21% by volume. • Using a 3:1 powder liquid ratio it could be minimized to 6%. • A correctly heat processed denture base could have as little as 0.3% to 2% residual monomer.

7. Composition of polymer Polymethylmethacrylate main ingredient Benzoil peroxide 0.5-1.5%, initiator Dibutyl phthalate 8-10%, plasticizer Zinc or tetanium oxide opacifier

8. Composition of polymer Mercuric sulfide or iron oxide or titanium oxide - pigments and dyes Glass fibres or beads or zirconium sulfate - to increase stiffness Nylon or acrylic fibres - in veined type - capillaries of gum

9. Different types of polymer powder • Normal pink • -which resembles the normal pink • color of gum • Clear polymer • - no coloring agents are added • - indicated in palatal area • Translucent • Veined or deep veined

10. Properties of polymer powder Stable at room temperature - has long shelf life Softening temperature - 125 * c - 125*-200*c depolymerization occurs - 450 *c converted back to monomer Absorbs water and soluble in chloroform

11. Properties of polymer powder Tensile strength - 600 kg/sq cm Appearance - shiny - transparent Produced in two shapes - spherical - granular

12. Properties of polymer powder Control of particle size - no.52 sieve mesh - 300 micrometer If particle size is smaller - softening will be quicker - granular shape softens faster

13. Manufacturing of polymer powder Spherical particles By suspension polymerization - monomer and water are mixed with an emulsifier i.e, powder talc. - then the mixture is heated and stirred - at the end talc is washed off to get polymerized polymer particles Granular particles - solid block - then it is grinded or milled

14. CURING CYLES EMPLOYED A Recommended curing cycles overnight water-bath cures: 1) 7hr at 70 C 2) 14hr at 70 C 3) 7hr at 70 C +1hr at 100C 4) 14hr at 70C + 1hr at 100C Dry heat cure: 5)temp in excess of 100C using dry heat system

15. B Short curing cycles 6) 7hr at 60C 7) 7hr at 60C +1 hr at 90C

16. (II)PHYSICAL PROPERTIES • Should possess adequate strength and resiliency and resistance to biting and chewing forces impact forces and excessive wear in oral cavity. • Should be dimensionally stable under all conditions of service including thermal changes and variations in loading. • Specific gravity: It should have low value of specific gravity in order that dentures should be as light as possible. • Thermal conductivity: It is defined as the number of calories per second flowing through an area of 1cm2 in which the temperature drop along the length of the specimen is 1°C/cm. • It should have high value of thermal conductivity • Radiopacity: It is the inhibition of passage of radiant energy. • It should be ideally radiopaque

17. Glass transition temperature: • It is the temperature at which molecular motions become such that whole chains are able to move. It is close to softening temperature. At this temperature sudden change in elastic modulus occurs. • Amorphous polymer below Tg behave as rigid solids while above Tg they behave as viscous liquids, flexible solids or rubbers. • Increased chain branching  Decreased Tg. Increased number of cross links  Increased Tg Effect of molecular weight on properties In many polymers the chains are held together by secondary, or Vander Waals forces and molecular entanglement. Materials of high molecular weight have a greater degree of molecular entanglement, and have greater rigidity and strength and higher values of Tg and melting temperature than low molecular weight polymers.

18. Effect of plasticizers • Plasticizers penetrate between the randomly oriented chains of polymer as a result of which molecules are further apart and forces between them are less. They soften the material and make it more flexible by lowering its Tg. They lubricate the movements of polymer chains and are sometimes added to help molding characteristics. This principle is used in producing acrylic soft lining materials. • Effect of fillers • Modulus of elasticity and strength are generally increased. • A degree of anisotropy exist, that is the strength depends on the orientation of fibres in the polymers. • Viscoelasticity: Polymers show viscoelastic behavior. Elastic behavior is caused by uncoiling of polymer molecules. Plastic behavior is caused by breaking of intermolecular Vander Waals forces

19. (III) MANIPULATION • Should not produce toxic fumes or dust • Easy to mix, insert, shape and cure and short setting time • Oxygen inhibition, saliva and blood contamination should have little or no effect. • Final product should be easy to polish and easy to repair in case of breakage. (IV)AESTHETIC PROPERTIES • Should be translucent to match oral tissues • Capable of pigmentation • No change in color after fabrication. (v)ECONOMIC CONSIDERATION • Cost should be low • Processing should not require complex and expensive instruments.

20. (VI) CHEMICAL STABILITY • Conditions in mouth are demanding and only the most chemically stable and inert materials can withstand such conditions without deterioration. “No resin has yet met all of these ideal criteria”. Methacrylate polymers fulfill the aforementioned requirement reasonably well.

21. 2)AUTOPOLYMERIZING/COLD CURE POLYMETHYL METHACRYLATE (POUR RESIN) • Composition same as the heat cure version with following differences 1)The powder contains beads of polymer that have a lower molecular wt. and benzoylproxide (initiator) 2) The liquid contains a chemical activator ,tertiary amine such as dimethyl-para-toluidine.

22. Upon mixing tertiary amine causes decomposition of benzoyl peroxide. • Dentures processed have more residual monomer (1-4%),but lower dimensional change. • Decreased transverse strength (residual monomer act as plastisizer). • Compromised biocompatibility (residual monomer) • Color stability inferior (teriaty amine susceptible to oxidation), stabilizing agents should be added

23. Fluid resin and compression molding technique can be employed for the fabrication of denture. • Also used as repair material

24. 3)HIGH IMPACT RESISTANT ACRYLIC • Similar to heat cured material but less likely to be broken if dropped. • Produced by substituting the PMMA in the powder with a copolymer. • Copolymer of butadiene with styrene or methyl methacrylate are incorporated into the beads. • Phase inversion resulting in dispersion throughout the beads of tiny islands of rubber containing small inclusions of rubber/PMMA graft polymer. Electron micrograph of high impact denture Base showing size and shape of polystyrene-butadiene Rubber inversion phase.

25. 4) Injection molded polymers • These are made of Nylon or Polycarbonate. • The material is supplied as a gel in the form of a putty . • It has to be heated and injected into a mold • Equipment is expensive. • Craze resistance is low . The SR-Ivocap system uses specialized flasks and clamping presses to keep the molds under a constant pressure of 3000 lbs

26. 5) RAPID HEAT POLYMERIZED POLYMER • Same as conventional material except that they contain altered initiation system. • These initiator allow them to be processed in boiling water for 20 min. • A problem with these is that areas of the base thicker than approx.6mm have a high level of porosity. • Short duration of heating also leaves a higher level of residual monomer,3-7 times greater than conventional heat cured denture base.

27. 6) MICROWAVE POLYMERIZED POLYMERS • Resins are the same as used with conventional material and are processed in a microwave. • Denture base cures well in Special polycarbonate flask (instead of metal). • The properties and the accuracy of these materials have been shown to be as good or better than those of the conventional heat cured material. • Processing time is much shorter (4-5 min). Microwave resin and non metallic microwave flask

28. 7)Light activated denture base resins • This material is a composite having a matrix of urethane dimethacrylate, microfine silica and high molecular wt acrylic resin monomers • Acrylic resin beads are included as organic fillers. • Visible light is the activator, whereas camphorquinone serves as the initiator for polymerization. • Can be used as repair material and as custom tray material. • Single component denture base is supplied as sheet and rope form in light proof pouches. Light curing unit for polymerizing Dimethacrylate

29. 8) FIBER –REINFORCED POLYMER • Glass, carbon/graphite, aramid and ultrahigh molecular wt polyethylene have been used as fiber reinforcing agents. • Metal wires like graphite has minimal esthetic qualities. • Fibers are stronger than matrix polymer thus their inclusion strengthens the composite structure. • The reinforcing agent can be in the form of unidirectional, straight fiber or multidirectional weaves.

30. Polymer – monomer interaction • When mixed in proper proportions, the resultant mass passes through five distinct stages • 1.Sandy • 2. stringy • 3. Dough like • 4. rubbery • 5. Stiff • 1.Sandy • During sandy stage, little or no interaction occurs on a molecular level. Polymer beads remain unaltered. • This stage is ideal for compression molding. • Hence material is inserted into mold cavity during dough like stage.

31. 2. Stringy stage • Later, mixture enters stringy stage. Monomer attacks the surfaces of individual polymer beads. • Stage charcterized by stringiness,… 3. dough like stage • The mass enters a dough like stage. • On molecular level increased number of polymer chains are formed. Clinically the mass becomes as a pliable dough. It is no longer tacky ( sticky)

32. 4.Rubbery or elastic stage • Following dough like stage, the mixture enters rubbery or elastic stage. Monomer is dissipated by evaporation and by further penetration into remaining polymer beads. In clinical use the mass rebounds when compressed or stretched 5. Stiff Stage • Upon standing for an extended period, the mixture becomes stiff. • This may be due to the evaporation of free monomer. From clinical point, the mixture appears very dry and resistant to mechanical deformation

33. TECHNIQUES

34. TECHNIQUES • COMPRESSION MOLD TECHNIQUE • INJECTION MOULD TECHNIQUE • FLUID RESIN TECHNIQUE • MICROWAVE PROCESSING • LIGHT ACTIVATED DENTURE BASE RESINS

35. Compression mold technique Primary impressions Secondary impressions Jaw relations Try in stage acrylization flasking dewaxing packing- under pressure curing

36. Flask • surround or invest • “ a metal case or tube used in investing procedure” • - metal • - brass • 3 or 4 parts

37. 3 part flask

38. pressure clamp

39. FLASKING TWO POUR TECHNIQUE THREE POUR TECHNIQUE

41. Checking the seating of flask members • Invested flask & cast is washed in clear slurry water • Surface tension reducing agent is applied to the exposed wax • Separating medium is applied

42. Second mix is mixed • Hand spatulation • Mechanical spatulation -Under reduced atmospheric pressure -Minimum air inclusion -Reduces finishing time • Stone is coated in occlusal & inter- Proximal areas with stiff brush

43. Stone is poured in flask • Vibrator can be used • In absence of vibrator • Flask is filled till approximately ¼ of the flask • Stone is removed in incisal & occlusal surfaces • Stone is allowed to set

44. After the stone is set separating medium is coated • Occlusal & incisal surfaces shouldn’t be coated with the separating medium • Clear slurry is poured till the stone is mixed • Slurry is poured off, flask is filled with the stone

45. Lid is closed • Flask is clamped

46. Finishing and polishing • The denture is taken out from the flask. • It is then trimed • Finally wet polishing is done.

47. Denture defects • Porosity • Crazing • Warpage • Fracture

48. porosity • Presence of voids within structure of resin • Porosity can be of two types • Internal • External • Internal porosity is due to voids within the structure usually at thicker portion • Cause – due to vaporization of the monomer (100.8C) • Solution- long low temperature curing cycle is recommended.

49. External porosity is due porosities which occur near the surface of denture. • Cause • Lack of homogeneity of dough. • Lack of adequate pressure. • Prevention – use proper monomer – powder ratio, packing in dough stage.

50. Crazing • Crazing is formation of surface cracks on denture base resin. • Causes – • Incorportion of stress • Attack by solvent (alcohol) • Incorporation of water during processing. • Prevention • Avoidance of solvent • Proper use of separating media • Metal moulds • Use of cross linked acrylic