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Elution behaviour of metals from carbon SAIMM 2009. M Jeffrey R Pleysier K Bunney. Background. National Pollution Inventory reporting (NPI) 93 reportable substances Objectives Help industry and government with environmental planning and management
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Elution behaviour of metals from carbon SAIMM 2009 M Jeffrey R Pleysier K Bunney
Background • National Pollution Inventory reporting (NPI) • 93 reportable substances • Objectives • Help industry and government with environmental planning and management • Provide communities with information on emissions • Promote waste minimisation, cleaner production and efficiency • Gold mines • Identified as major emitter of Hg • Not amalgamations but as ppm levels in cyanide leach liquors. CSIRO. Elution behaviour of metals from carbon 2
Project Objectives - general • ID toxic trace elements in CIP streams • Deportment • Understand of the dissolution of toxic trace elements. (cyanide) • Potential to avoid or sequester in benign form. • Adsorption/elution characteristic • Hg, Ni, Cu, Sr, Cd, As,Pb, Si,Se, Sb, Te, Cr, ……..(19) CSIRO. Elution behaviour of metals from carbon 3
Project Objectives - specific • Hg speciation ( carbon) • Mine site - Hg only partly elutes • EW and smelt • regen gases • Manage Hg in one concentrated stream • Elution Column – construct , description (better stripping of Hg) CSIRO. Elution behaviour of metals from carbon 4
Laboratory Elution Column CSIRO. Elution behaviour of metals from carbon 5
Laboratory Elution Column • Pump • Altex model 110A (PD piston type) • 0.1 – 10 mL/min • 0 – 25,000 kPa (4000 psi) CSIRO. Elution behaviour of metals from carbon 6
Laboratory Elution Column • Pump • Gauges (2) • 0 – 1500 kPa (0-230 psi) CSIRO. Elution behaviour of metals from carbon 7
Laboratory Elution Column • Pump • Gauges • PRV (2) • 70 – 1500 kPa adjustable • (10 – 225 psi) CSIRO. Elution behaviour of metals from carbon 8
Laboratory Elution Column • Pump • Gauges • PRV • Column • ØID 25 x 600 mm SS swagelok fittings • 100 g carbon capacity • 150 mL void volume. • Screens top and bottom (300μm) CSIRO. Elution behaviour of metals from carbon 9
Laboratory Elution Column • Pump • Gauges • PRV • Column • Heating • Electrical heating tape/insulated • T/C (type k) • PID controller (Eurotherm CE 375) • Pre heater coil for eluant. CSIRO. Elution behaviour of metals from carbon 10
Laboratory Elution Column • Pump • Gauges • PRV • Column • Heating • Cooling • SS coil in water bucket CSIRO. Elution behaviour of metals from carbon 11
Laboratory Elution Column • Pump • Gauges • PRV • Column • Heating • Outlet • 3 way • - to gauge • - prv • - needle control valve CSIRO. Elution behaviour of metals from carbon 12
Commissioning • Samples • Local mine site • C1 (Au 909 g/t Hg 187 g/t) • C1 aw (Au 1140 g/t Hg 229 g/t) • C2 aw (Au 355 g/t Hg 92 g/t ) • Commissioning • AARL • (2% NaCN + 2% NaOH) • 130OC • Pressure 200 kpa • 30 min bake • 20 BV DI CSIRO. Elution behaviour of metals from carbon 13
Commissioning -profiles • Pressure • 200 kpa gave poor flow control • 700 kpa gave better flow and temp control • Profile similar-not effected by pressure CSIRO. Elution behaviour of metals from carbon 14
Commissioning -profiles • Pressure • Profiles similar • Hg eluted sl faster • Recovery sl lower • Earlier than gold • Typical plant recovery 50-60% CSIRO. Elution behaviour of metals from carbon 15
Plant sample –Au profiles • Samples • 3 loaded carbon samples from local minesite • Good profiles and good recoveries for gold • Results similar to plant data. CSIRO. Elution behaviour of metals from carbon 16
Plant sample – Hg profiles • Samples • As previous • Hg recovery only 57% • Lower if not acid washed 41%. • Mechanism of improvement yet to be determined. CSIRO. Elution behaviour of metals from carbon 17
Vary temp – Au profiles • Effect of temp • 130oC = 93% Au • 160oC = 97% Au • Higher temp • Faster elution • Higher [Au]s • Higher recovery. CSIRO. Elution behaviour of metals from carbon 18
Vary temp – Hg profiles • Effect of temp • 130oC = 57% Hg • 160oC = 40% Hg • Higher temp = • LESS mercury. • Higher temp decomposes NaCN ? CSIRO. Elution behaviour of metals from carbon 19
Vary cyanide – Au profiles • Effect of cyanide • Increasing [NaCN] • Increases rate Au • Increases recovery CSIRO. Elution behaviour of metals from carbon 20
Vary cyanide – Hg profiles • Effect of cyanide • Increasing [NaCN] • Increases rate Hg • Increases recovery • But still only 61% • Potential to leave Hg on carbon CSIRO. Elution behaviour of metals from carbon 21
Zadra – Au profiles • Zadra • Maintains [CN] • Slower rate Au * * soak period added to determine impact on Hg elution CSIRO. Elution behaviour of metals from carbon 22
Zadra – Hg profiles • Zadra • Maintains [CN] • Similar rate Hg • Improved recovery • 76% Hg recovery CSIRO. Elution behaviour of metals from carbon 23
Zadra – Au at 110oC • Zadra • Maintains [CN] • Much slower rate • Very poor recovery • Temp important for Au CSIRO. Elution behaviour of metals from carbon 24
Zadra – Hg at 110oC • Zadra • Maintains [CN] • Rapid elution • Recovery 87% CSIRO. Elution behaviour of metals from carbon 25
Data Split elution • Gold Mercury • high temp low temp • low [CN] high [CN] • Mutually exclusive conditions split elution? • Zadra at 90oC + 130oC AARL CSIRO. Elution behaviour of metals from carbon 26
Split • Conditions • Zadra at 90oC • 2% NaOH • 2% NaCN • 1500 mL • AARL at 130oC • 30 min soak • DI elution 1000 mL CSIRO. Elution behaviour of metals from carbon 27
Split elution results • Mercury • 98% recovery in 10BV at 90oC • Eluate… high Hg, low Au • Hg recovery via S ppt etc • Gold • 10-15% Au into Hg eluate • Further refinements possible (lower temp further???) • Gold recycle recovery? CSIRO. Elution behaviour of metals from carbon 28
Summary • Recovery of Hg into one stream possible. (ie removal from carbon/regen circuit desirable solution) • Elute/separate Hg/Au with one set of elution conditions not possible, • But split or sequential elutions works well • Further optimisation/recovery possible CSIRO. Elution behaviour of metals from carbon 29
Further work / objectives • ID other toxic trace elements in CIP streams • Hg started, As, Se, Cd, Sb, Te, Pb, Cr, Ni, organics ??? • Deportment • What accumulate where? • Potential to avoid or sequester in benign form. • Adsorption/elution characteristic • Effect of acid washing? • Impact on silver • In progress. CSIRO. Elution behaviour of metals from carbon 30
Contact Us Phone: 1300 363 400 or +61 3 9545 2176 Email: enquiries@csiro.au Web: www.csiro.au Thank you Minerals Ron Pleysier Project Scientist Phone: 08 9334 8923 Email: ron.pleysier@csiro.au Web: www.csiro.au/group
Split elution - Ag • Silver • Elutes with Hg at low temp in CN • Residual with gold CSIRO. Elution behaviour of metals from carbon
Split elution – reverse method • Silver • Partially elutes with Au at high temp low CN • But needs CN to elute bulk • Best conditions for silver elution 130oC with 2%NaCN and NaOH CSIRO. Elution behaviour of metals from carbon
Hg Elutions - updates • 10M HNO3 will strip Hg from carbon on the bench overnight. • NaCN strips (atmospheric) at 40, 60, 75, 90oC CSIRO. Elution behaviour of metals from carbon 34