Oil & Gas Production

1. Oil & Gas Production Rosemount Best Practices

2. Measurement & Analytical Final Control Elements Systems & Solutions Asset Optimization • Delta V • Ovation • Industry Centers • Chemical • Oil & Gas (LNG) • Refining • Power & Water • Life Sciences • Metals & Mining • Pulp & Paper • Food & Beverage • Educational Services • Fisher • Bettis • El-O-Matic • Shafer • AMS Suite • Services & Technologies • MechanicalEquipment • ElectricalSystems • ProcessEquipment • Instruments& Valves • Rosemount • Saab Rosemount • Micro Motion • Brooks • Rosemount Analytical • Daniel Emerson Process Management Overview Revised 02, Dec. 2003, Slide 2

3. Agenda • Follow an O&G topsides process flow. • In each unit discuss key measurement points, Temperature, Pressure, Level, Flow. • Present Rosemount Best Practices, • And New products.

4. OIL / GAS PRODUCTION FACILITY

5. OIL / GAS PRODUCTION FACILITY Disposal Well Disposal Tank & Pump Well head LAC unit Production Separator Flow Treater Gas Meter Test Separator Stock Tank

6. Wellhead Measurement 3095FB w/Conditioning Orifice-plate Tubing & Casing Pressure 2088 2088 Wet Gas Flow Measurement

7. Rosemount 4600 The Oil & Gas Panel Transmitter

8. Gulf of Mexico 4600 4600 4600 The 4600 Was Designed Specifically for Offshore Oil & Gas Panel Applications - Wellhead Control • Chemical Injection • Wax Inhibitors • Corrosion Inhibitors • Odorization • Hydraulic Power Units • Emergency Shutdown Systems

9. The Rosemount 4600 Has Many Key Customer Benefits All-Welded, Hermetic Enclosure Increases reliability by minimizing the effects of salt spray and humidity on the sensor and electronics High Pressure Measurement Provides the capability to measure pressure up to 20,000 psi Dual Process Seal Design Increases safety and reliability by providing a secondary method of pressure containment 40:1 Rangeability 40:1 Rangeability increases flexibility and lowers inventory costs Lightweight, Compact Design Provides legendary Rosemount performance in space constrained Oil & Gas panel applications 3-Year Stability Guarantee Three year stability of 0.5% of calibrated span reduces maintenance and calibration costs

10. Oil / Condensate Water Separator Measurement 3095MFCC Gas Flow 3301 Radar Oil Level 3302 Radar Oil/Water Interface 3301 Radar Oil/ Water Level 3051 / 2088 Pressure Relief Valve Inlet Gas Coriolis - Oil Flow 8800 Vortex Water Flow

11. ‘Flow Best Practices’Dramatically Improve Flow Measurement To reduce capital and operating costs, users are: Measuring mass flow (base volumetric) in Gas and Steam to reduce process variability. Eliminating impulse lines where possible to improve reliability, lower installed cost, and minimize maintenance. Selecting in-line flowmeters for smaller lines and insertion flowmeters for larger lines to minimize installed cost.. Selecting maintenance-free flowmeters over mechanical meters to reduce maintenance costs Utilize diagnostics to enable predictive maintenance to lower operating costs. Minimizing pressure loss to lower operating costs, improve capacity. Minimize upstream/downstream piping requirements to lower installed cost and reduce process variability

12. Q=N Cd E Y1d2 DP(r) Gas Flow from Separator, 4 -in-1 Model 3095 Reduces Installed Cost & Process Variability DP Transmitter GP or AP Transmitter Temperature Transmitter Mass Flow Computer Mass Flowmeter

13. Electrical Savings = 58% I/O Savings = 67% Instrument Savings = 36% Mechanical Savings = 34% 3095MV Reduces Installed Cost by 42% 3095MV • Fewer components to procure, assemble & install • Single transmitter • Singe run of twisted pair • Single I/O use • Single controller • Reduced hardware • One loop delivers 4 variables • Reduced DCS memory • No DCS programming

14. Rosemount Conditioning Orifice Plate Technology

15. Traditional Orifice Plate • Up to 61 Diameters • Flow Accuracy: ±1.0% 7D 22D 30% Accuracy Improvement 85% Straight-run Reduction • Conditioning Orifice Plate • 4 Diameters • Flow Accuracy: ±0.7% 2D 2D 2D 2D

16. Better Accuracy Than A Standard Orifice PlateUnique Design Measures Accurately in Short Straight-Run Each orifice hole is positioned to help condition flow profile irregularities Geometry reshapes the flow profile across the entire pipe

17. Flexible Installations Save Time and MoneyTwo Platforms for Installation • 2 to 24” (50mm to 600mm) • Cd Uncertainty: ±0.5% for 0.4 and ±0.75% for 0.65 • Fits between standard orifice flanges • Retrofits existing installations • Packaged as an integrated flowmeter • Engineered Assemblies • 2 to 8” (50mm to 200mm) • Cd Uncertainty: ±0.5% for 0.4 and ±0.75% for 0.65 • 3-valve, direct-mount head • Fits between standard flanges • Packaged as an integrated Flowmeter • 3051SFC and 3095MFC

18. New Conditioning Orifice ApplicationsInstallation SuccessStories Application Information – Encana (Pinedale, WY) • Product: 1595 • Line Size: 4” sch 120 • Installation: single 90deg elbow • Fluid Type: Wet Gas (ntl gas) • Flow Rate: 1MSCFD to 10MSCFD • Press / Temp: 125 psig / 350 F Application Information – MPEC (Casper, WY) Product: 3095MFC à Line Size: 3” sch 120 à Installation: single 90deg elbow à Fluid Type: Wet Gas (ntl gas) à Flow Rate: 1MSCFD to 10MSCFD à Press / Temp: 125 psig / 350 F à

19. 848T Rail Mount 8 Inputs Temperature Transmitter Breadth & Depth Control and Safety Applications Monitoring Applications 3244MV Field Mount 2 Inputs Flexibility 3144 Field Mount 1 Input 644H & 644R Head & Rail Mount 1 Input 244EH & 244ER Head & Rail Mount 1 Input PC Programmable 144H Head Mount 1 Input (RTD only) PC Programmable Performance

20. 3244MV1K5B4M5T1U2C2X3 Dual-Element RTD Transmitter-Sensor Matching ConstantsPre-programmed into Transmitter 3244MV for Control & Safety Temperature Applications • Proven Rosemount Reliability • Pre-Configured for Sensor Drift Alert,Hot Backup,and Average Temperature • “U” Configuration option codes reduce start-up time • Integral transient protection • Integral LCD Meter • Factory-configured Transmitter-Sensor Matching for superior accuracy • Dual-Compartment Housing provides superior reliability in harsh environments • Installation Ready: Transmitter is shipped assembled to sensor assembly

21. 644 For Control and Safety • LCD Meter • Transmitter-Sensor Matching • Custom Alarm and Saturation Levels • Improved Head Mount Design • Complete Temperature Solution

22. Gas Sales Meter (flow)

23. % Reading 10 9 8 ±0.1% span 7 6 ±0.075% span ±0.5% reading 5 ±0.04% span 4 3 2 1 0 10 20 30 50 100 % Flow Rate 10:1 5:1 3:1 2:1 1:1 Flow Turndown “ % of reading” accuracy is much better than “ % span” accuracy at low flow conditions

24. % Reading 10 9 8 ±0.1% span 7 6 ±0.075% span ±0.5% reading 5 ±0.04% span 4 3 2 1 0 10 20 30 50 100 % Flow Rate 10:1 5:1 3:1 2:1 1:1 Flow Turndown Ultra for Flow – vastly improved transmitter accuracy at low flow conditions

25. Applications for Ultra for Flow • More accurate measurement and better control during start-up and shut down of processes • Flows that vary widely • Air or gas flows with normally low DP • Ducts or stacks • Custody transfer gas measurement where stacked DP’s are traditionally used

26. Condensate & Water Storage

27. Level ‘Best Practices’ To reduce capital and/or operating costs, users are: Matching technologies to available tank openings to minimize installation costs. Selecting devices that are easy for technicians to commission and maintain. Matching the best level technology to the application conditions Selecting systems designed for vacuum service when needed. Eliminating mechanical devices where possible to reduce maintenance costs. Considering the affects of temperature on level measurement performance

28. Radar Technology Has No Moving Parts Eliminate mechanical devices where possible - To reduce maintenance costs. No Moving Parts!

29. Displacer/Mechanical Float vs. Series 3300 • Displacer/Float Technology Limitation: • Moving parts of displacers and floats require frequent cleaning and replacement; affected by mechanical vibration and turbulence • Maintenance costs can be very high • Level measurement unavailable during maintenance • Model 3300 Advantage: • Guided Wave Radar technology has no moving parts • Maintenance cost dramatically reduced • Measurement availability improved Economic Payoff: • Reduced OPEX • Increased Safety & Environmental Monitoring

30. GWR can offer significant stability over technologies affected by density, turbulence or other factors • For a 20 inch span, a density change of 20% can yield a 4” error. A O.2 change in SG is common in many oil separators Output Signal Plots

31. Replace! Bridle Measurement

32. Different probes to suit most applications

33. Interface Level Measurements • Common Technologies Used for Interface Measurements: • Capacitance only capable of single measurement • Displacers affected by changes in density • Pressure affected by changes in density • Model 3300 Advantage: • MultivariableTM device capable of BOTH level and interface measurement • Single tank penetration • Single pair of wires • Economic Payoff: • Reduced CAPEX from reduced tank penetrations and wiring • Reduced OPEX from reduced calibration/maintenance requirements

34. Water Treating System (flow)

35. Series 8700 Magnetic Flowmeters Magmeter Introduction

36. 8705 Flanged Flowtubeused with 8712D, 8732C, and 8742 • All steel construction • Welded coil compartment • IP68 (submersible to 30 ft continuous) • Variety of liners and electrode materials • 1/2”-36” (15mm-900mm) line sizes • 0.5% of Rate Accuracy • 0.25% Optional Accuracy • Standard ISO lay length up through 8” • 1/2” - 8” ANSI 150# flange • more sizes coming soon

37. 8712D Universal Transmitter • Universal Transmitter drives ANY flowtube: • AC tubes • Pulsed-DC tubes • ALL other manufacturers’ flowtubes • Provides SMART capability for existing flowtubes • Simple, automatic calibration • Empty pipe detection • Digital Signal Processing, Multiple Coil Drive Frequency • Reduced inventory,training and maintenance

38. Rosemount 8800CR Reducer Vortex

39. Rosemount 8800C VortexReliable, Cost-effective flow measurement 8800C Vortex Reliable in Tough Applications • Designed for Reliability • Eliminates impulse lines • Only Vortex on the market with no ports or gaskets • All-cast, Non-clog design • Vibration Immunity with ADSP filters & mass-balanced sensor • Fast Filter Optimization with ‘Auto Filter Adjust’ • Replaceable Sensor without breaking process seals • Simple, ‘In the Field” Troubleshooting through device diagnostics 8800CR Reducer Vortex Extends Low Flow Coverage at a Reduced Cost • Designed to Reduce Cost and Risk • Doubles low flow range compared to standard vortex • Avoid costly field welding by using Reducer Vortex where downsized Vortex meters were historically used. • Reducer Vortex and Standard Vortex have the same Face-To-Face dimension eliminating pipe change costs and risk • Simplified Installation with no field welding of reducers & expanders

40. Reducer Vortex Standard Vortex Same Lay Length * No Crevices * No Gasket Isolated Sensor 8800CR Reducer VortexExtends the measurable flow range at a reduced cost Extended Measurable Flow Range Low-end flow range is typically doubled for Reducer Vortex compared with same size standard Vortex. Reduced Cost Eliminates field assembly and welding of separate reducer, piping and expander, reducing installed cost by as much as 50% Reduced Project RiskReducer Vortex and Standard Vortex have the same Face-To-Face dimension. Avoid costly piping changes by using Reducer Vortex where downsized Vortex meters were historically used. Rosemount Reliability 8800CR uses the same non-clog meter body design Simplified Installation With Reducer Vortex, meter size can typicallymatch the process piping size and still measurethe low flows.* * - All Rosemount Vortex meters are sized prior to installation.

41. Rosemount Pressure Product Improvements

42. Rosemount’s Comprehensive Pressure Offering Covers All Process Applications Core Pressure 3051S 3095 Niche Process Customer Value Complete Point SolutionsTM 3051C/T 1151/2088 Capability

43. The 3051S Series of Instrumentation -- The Next Generation Pressure Transmitter • 2X the Performance • 2X the Reliability • Enabling Platform • Integrated Solutions • Best Measurement Practices

44. “SuperModuleTM” Design Platform Model 3051S Series is Based on a “SuperModuleTM” Design Platform 0.025% Accuracy Scalable Measurement Systems 10-Year Stability 12-Year Warranty 200:1 Turndown

45. Multi-bus Output Scalable Functionality, Output Protocol Flexibility Single Circuit Board Design Hermetic, All-welded, 316L SST Housing Improves Performance and Reliability Withstands the Harshest of Environments Patented ASIC Technology SaturnTM Capacitance Sensing Technology Improves Reliability, Enables Scalable Design Optimizes Performance and Diagnostic Capabilities Coplanar Process Isolators Integral Manifolds, Diaphragm Seals, and Primaries 3051S Series SuperModule Sets New Standard in Pressure Measurement

46. 0.025% Accuracy 10 Year Stability 12 Year Warranty Scalable Performance 0.055% Accuracy 5 Year Stability 3051S Series -- The World’s First Truly Scalable Measurement Architecture Scalable Electrical Connections New! “Ultra for Flow” 0.04% of READING 200:1 turndown Scalable PlantWeb Functionality Scalable Process Connections

47. Customer Supplied Cordset or Field Wireable Connector (Right Angle Cordset Shown) 3051S Quick Connect Product Details • 4-20mA with HART output • All 316L SST Construction • A size Mini, 4-Pin Male Connection (7/8"-16UN threads) • CE Approved to IEC/EN 61326 and NAMUR NE-21 • Integral EMI/RFI protection • Rated to IP66 with suitable cordset • Intrinsically Safe • Nonincendive - Class 1, Division 2 • 10.5 – 42.4 V dc Power Supply • Refer to 3051S PDS for complete performance & functional specifications 8.375 in(213 mm) Quick Connect Weight: 0.35 lbs (Compare to typical SST housing weight of 3.4 lbs)

48. Web Based Monitoring With Rosemount 753R & iTraX™ Rosemount 753R (Remote Mount) iTraX™ 3051S with Option Code (Assemble-To 753R)

49. Rosemount 753R & iTraX Web Based Monitoring Solution Is A Flexible & Scalable Platform GSM/GPRS 753R • Inventory monitoring • Chart Recorder • Metering (future) • View data history • Configure alerts • Account mgmt iTraX™ can also be linked to customer database (FTP)

50. Rosemount’s Web Based Solution Provides Reliability, Performance, and Ease of Use • Reliability & Quality • Reputation for world leading products & service • Performance • Up to 100 transmissions / day • Data logging capability • Premier measurement durability, reliability, and stability • Ease of Use • Simple to install & operate • Preconfigured & commissioned • Remote configuration capabilities • iTraX™ web interface • Via Rosemount.com • No special software; any browser • Security to ensure confidentiality