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Oil & Gas, Petrochemicals and Infrastructure Solutions. Global Project Delivery for :. The Group. Oil & Gas Petrochemicals Process . Power Utilities Infrastructure. Buildings Asset Management Telecom and Broadband. Punj Lloyd Group. Punj Lloyd Oil & Gas /Infrastructure.
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Oil & Gas, Petrochemicals and Infrastructure Solutions
Global Project Delivery for : The Group Oil & Gas Petrochemicals Process Power Utilities Infrastructure Buildings Asset Management Telecom and Broadband
Punj Lloyd Group Punj Lloyd Oil & Gas /Infrastructure Simon Carves Polymers & Petrochemicals Chemicals Bio-fuels Sembawang E & C Buildings Infrastructure Utilities
Founded in 1989 18 years of professional excellence Active in hydrocarbon and infrastructure sectors Revenues (Group) for Nine months ended : US$ 1407 Million as on December 31, 2007 Order Backlog as on December 31, 2007 : US$ 4066 Million Employees : 12,266 Safety : Conforming to highest international standards Punj Lloyd Overview
Founded in 1982 25 years of professional excellence Largest EPC contractor in South East Asia Classified under highest Unlimited Financial Category in Singapore for Civil, Building and M&E Present in transportation, infrastructure, buildings, utilities, power, environmental industries Revenues for Nine month ended : US$ 501 Million as on December 31, 2007 Backlog Dec 2007 : US$ 1584.27 Million (including Simon Carves, U.K.) Employees : 1305 Sembawang Overview Acquired by Punj Lloyd in June 2006
Founded in 1881 125 years of professional excellence 4,000 Capital Projects completed to date in 50 Countries Sectors include Polymers & Petrochemicals, Chemicals, Green Technology, Pharmaceuticals & Biotech, Power, Nuclear and Plant Relocation Revenues for Nine months ended : US$ 254 Million as on December 31, 2007 Employees : 581 Wholly owned subsidiary of Sembawang Engineers & Constructors since May 2001 Backlog December 07 : US$ 535 Million Simon Carves Overview Safety : Non negotiable
Value Drivers Safety Customer Integration Quality Multi-Cultural Teams Experience & Resources Responsive to market challenges Working Global, Thinking Local SustainableDevelopment
Differentiators No.1 in Polymers Worldwide Total Project Life Cycle Support Exceeding Customer Expectations Diversified Portfolio Equity Participation Enviable Q & HSE records Technology Integration In-house Engineering Large Fleet of Construction Equipment
Skills and Capabilities Engineering Procurement Construction Feasibility Study Master Plan Technology Packages Concept Design / FEED Cost Estimates Detailed Multi-disciplinary Design Validation Procurement Services Material Management Project Management Construction Management Construction Services Commissioning Start-up / Training Total Delivery Capability
Ongoing technical support Turnaround support O&M Technology improvements Post Completion De-bottlenecking Plant Expansions Statutory inspection Engineering Post Completion Construction Procurement Life Time Support
Motor Spirit Quality Upgradation, Haldia Refinery Completion in 18 months Dahej Vijaipur Pipeline 42” X 506 km in 9 months South Sumatra to West Java Pipeline, Indonesia 32” X 26.62 km of lowering in 1 day Gas Export Pipeline, Oman 48” X 21 km of lowering in 1 day LNG Storage & Regasification Facilities, Dabhol “Early completion” project milestones Jamnagar - Loni LPG Pipeline 8 months ahead of schedule Changi Airport Terminal 2 Extension 6 months ahead of schedule Belgaum - Maharashtra Highway 5 months ahead of schedule Vadodara - Halol Expressway 4 months ahead of schedule Balongan - Jakarta Pipeline 2 months ahead of schedule Beating Deadlines
Major Achievements of the Group All terrain pipelinespecialists, over 8000 km,upto 48” dia Only contractor involved in construction of all three LNG terminals in India Leading contractor in Process Plants World’s largest single stream LDPE Plant Singapore’s LRT / MRT Changi Airport Terminal Extension Underground rock cavern Nuclear > 3 million engineering manhours 1st Industrial Park in China to receive ISO9001:2000 certification 125 years of experience World’s largest Wheat base Bioethanol Plant
Pipelines All terrain pipeline specialists, over 8000 km, upto 48” dia Only Indian company awarded pipeline of the century, BTC pipeline Refineries Completed Modernisation projects Tankage & Terminals Only contractor involved in construction of all three LNG terminals in India Infrastructure Leading road construction company Major Achievements – Punj Lloyd
LRT Projects Main Contractor for 2 of 3 Light Rail Projects currently in operation in Singapore CWRP Projects Main Contractor for 4 contracts in Changi Water Reclamation Plant Project – the world’s largest wastewater program Expressway projects Main contractor for 2 of the 4 main infrastructure projects including the longest road tunnel construction in S.E. Asia Safety Singapore Quality Class (PSB, 1997) People’s Developer Standard (PSB, 2000) IFAWPCA Gold Medal for Civil Engineering Construction (2003) 19 x Construction Excellence Awards (BCA 1987 ~ 2005) 9 x Best Buildable Design Awards (BCA 1993 ~ 2005) In China, the first foreign contractor to be awarded ISO 9002 dual certification (SACQS/PSB-1997) by both local and international certifying bodies. First in China to achieve 3 in 1 certification (ISO 1900, OHSAS 1800, ISO 1400). Size of Company Largest EPC contractor in S.E. Asia Major Achievements – Sembawang
EnsusWorld’s largest wheat derived bioethanol plant SABIC World's largest single stream LDPE plant P4 ProjectMajor Alliancing with Client and Sub-Contractors to deliver a cost effective large Agrochemicals Plant, on a pain/gain basis. Yerevan First ever turnkey contract between UK and the former Soviet Union, which included the largest export credit ever arranged for the USSR, value £260m D154 Alliance with the world renowned Rolls-Royce to redevelop Dockyard’s (DML) Plymouth facility for future refuel and refit of the Royal Navy’s fleet of nuclear powered submarine Quality & Safety First ever UK Process Engineer Contractor to be registered to :BS5750 (now ISO9001) in 1989 Polymers Leading Contractor in Polymers Entrusted by BASF with their world scale investment in China Sulphuric Acid More than 350 Sulphuric Acid Plants built worldwide Nuclear More than 3,000,000 nuclear engineering and design man-hours expended Experience Over 125 years old Major Achievements – Simon Carves
Clients OSCC
International Offices Kazakhstan Iran UK Russia UAE China Qatar India Malaysia Saudi Arabia Vietnam Singapore Oman Indonesia Libya Yemen
Organisational Structure PUNJ LLOYD LIMITED JOINT VENTURE COMPANIES INTERNATIONAL REGIONAL HEADQUARTERS OFFICES CASPIAN PIPAVAV SHIPYARD LTD INDIA PUNJ LLOYD KAZAKHSTAN LLP UK QATAR ALMATY RUSSIA OMAN ASIA PACIFIC RAMPRASTHA PUNJ LLOYD DEVELOPERS PVT LTD INDIA PT. PUNJ LLOYD INDONESIA JAKARTA KAZAKHSTAN SAUDI ARABIA MIDDLE EAST PUNJ LLOYD LIMITED DAYIM PUNJ LLOYD CONSTRUCTION CONTRACTING CO LTD SAUDI ARABIA LIBYA YEMEN ABU DHABI SOUTH ASIA SINGAPORE UAE PUNJ LLOYD LIMITED NEW DELHI SWISSPORT PUNJ LLOYD INDIA PVT LTD INDONESIA VIETNAM KAEFER PUNJ LLOYD LTD INDIA
Punj Lloyd Group Companies SEMBAWANG E&C Utilities, Infrastructure, Buildings PUNJ LLOYD LTD Oil & Gas/Infrastructure SIMON CARVES Petrochemicals, Refineries, Chemicals, Pharma, Nuclear and Industrial Sembawang (Tianjin) Construction Eng. Co. Ltd Design, Engineering & Construction of Buildings & Infrastructure Sembawang Infrastructure (India) Pvt Ltd Design, Engineering & Construction of Buildings & Infrastructure Sembwang Engineers & Constructors Middle East FZE Design, Engineering & Construction of Buildings & Infrastructure Sembawang (Malaysia) Sdn Bhd Design, Engineering & Construction of Buildings & Infrastructure Sembawang Bahrain S.P.C. Design, Engineering & Construction of Buildings & Infrastructure SC Architects & Engineering Ptd Ltd, Singapore Master Planning, Engineering & Design Consultancy Services Construction Technology Pte Ltd, Singapore Manufacturing of Precast Components for Engineering & Constructing Industry Simon Carves Singapore Pte Ltd Engineering Services Punj Lloyd Pte Ltd, Singapore EPC for Oil & Gas and Infrastructure Engineering Outsourcing Arm Simon Carves India PT Punj Lloyd Indonesia EPC for Oil & Gas and Infrastructure PT Sempec Indonesia Engineering of Oil & Gas Onshore and Offshore Facilities Punj Lloyd Kazakhstan LLP Oil & Gas in the Caspian PLN Construction Ltd, India Horizontal Directional Drilling Spectra Punj Lloyd Ltd, India Equipment Management Punj Lloyd Upstream Ltd, India Integrated Drilling Services
PLL Revenue - Consolidated * CAGR 36.03% CAGR 22.66% CAGR 37.52% * * * * USD in million USD in million USD in million Year Year Year * 2008 Figures represents 9 Months figures
PLL Revenue - Standalone * CAGR 27.81% CAGR 22.52% CAGR 11.64% * USD in million USD in million USD in million Year Year Year * 2008 Figures represents 9 Months figures
PLL Revenue (Consolidated) for 9M FY08 Geographical Segment Business Segment
PLL Order Backlog (Consolidated) – as on January 31, 2008 Geographical Segment Business Segment
* 2006 Particulars 2003 2004 2005 2007 36,956,522 Total Manhours Worked 28,188,999 29,621,657 28,429,618 48,549,540 0 Fatalities 0 0 0 0 5 Lost Time Injuries 4 4 7 6 0.03 Frequency Rates 0.03 0.03 0.05 0.02 34 Lost Workdays 13 27 27 35 0.18 Severity Rate 0.09 0.18 0.19 0.14 66 Recordable Cases 25 26 48 47 No. of LTI Cases x 200, 000 Frequency Rate = Total Manhours worked Formula Mandays Lost due to LTI x 200, 000 Severity Rate = Total Manhours worked Safety Statistics
Safety is Paramount : in design in construction inside / outside the workplace Achieving Safety Targets through : safety audits training safety records / benchmarking Recognition and Awards : ISO 9001 OHSAS 18001 ISO 14001 Safety Culture Man-hours without lost time injury : 16 million Belgaum, Maharashtra 12 million Dabhol 11.2 million Dahej-Vijaipur 8.5 million Kazakhstan 5 million Abu Dhabi 4 million Haldia 4 million Turkey 4 million Indonesia 3.5 million Dahej 2.5 million Georgia
Natural Gas Pipeline in Tuas and Jurong Area, Singapore Total E&P Tambora Field Development Project Phase 2, Indonesia Peciko Field Development Phase 4 for TotalFinaElf, Indonesia KODECO Onshore EPC Services for Poleng Process Platform Petro China EPC Service for Betara Complex Development, Sumatra Gas Field Development for Oil India Limited, India Gas Processing
Heera Redevelopment Offshore Platform, India Uran Trombay Jawahardeep Oil Pipeline, India Total E&P Tambora Field Development, Phase 2, Indonesia Tunu Field Field Development Phase 9, Indonesia Panaran Pemping Gas Pipeline, Indonesia Effluent Outfall System, India Offshore & Shallow Waters
EPC Refrigeration storage tanks at Jiangsu, China Storage Terminal with 120,000 DWT berth, Singapore Oil Tanking Terminal for Oil Tanking(S) Pte Ltd, Singapore Construction of dry dock and wharves, Singapore Construction & Erection of Jetty at Pulau Seraya, Singapore Construction of Container Feeder Berth, Singapore Finger Pier extension at Sembawang Shipyard, Singapore Jetty Extension at Loyang Crescent, Singapore Karimun Shipyard Development, Indonesia Zouec / DPEC LPG Terminal Project in China Terminals & Docks
Tanks and Terminals • Crude / Product – Oil • In-house design capability • Presently executing 80 m dia tanks • LNG Tanks • Only contractor globally to have experience of mechanical, civil and insulation work for LNG tanks • Executed four LNG tanks of 160,000 m³ capacity, -162° C storage temperature, 80 m dia, 53 m height • First Indian contractor to have constructed LNG regasification terminal • Only contractor involved in the construction of all 3 LNG terminals in India – Dabhol, Hazira, Dahej • LPG Tanks (Cryogenic) • Only Indian Contractor to have executed LPG/Cryogenic tanks on EPC basis
Offsite & Storage Facilities for Panipat Refinery Indian Oil Corporation Ltd. Onshore Gas Development Phase III Abu Dhabi Gas Industries Ltd. Bulk Liquid Storage & Blending Facility at Meranti Helios Terminal Corporation Pte. Ltd., Singapore Tank Terminal Project at Pulau Busing Tankstore - Singapore LNG Storage (2X148,000M3) Tank Expansion Dahej for IHI Jurong Bulk Liquid Product Terminal Horizon Terminals Pte. Ltd. - Singapore Low Storage (2x160,000 M3) for Receiving Terminal Hazira for Shell LNG Storage (3X160,000M3) and Regasification Terminal Dabhol for Skanska Steel Storage Tanks for Water and Power Project Technip Tanks and Terminals Built in excess of 8 million m3 of storage capacity
Pipelines Successfully commissioned pipelines upto 48” diameter Own and maintain 15 spreads of pipeline equipment upto 56” dia Own 18 Automatic Welding machines Punj Lloyd introduction this technology in India Shallow water and swampy terrain experience Executed/Executing 8000 km of pipeline for hydrocarbon service Leading pipeline contractors in Asia Own HDD equipment upto 400 mt
Projects In Overseas Sabah Sarawak EPC Gas Pipeline, Malaysia OGC Pipelines, Oman EPIC of Doha Urban Pipeline Relocation, Qatar Ethylene and Butane Pipelines, Qatar Melita-Tripoli & El Khoms -Tripoli Gas Pipeline, Libya EPC for Oil & Gas Export Pipelines, Kazakhstan South Sumatra to West Java Gas Pipeline Phase I, Indonesia Asab Gas Development Project Phase II, Abu Dhabi Huwailah Field Development, Abu Dhabi Flowlines and Well Heads Installation, Abu Dhabi Gas Export Pipeline, Oman BTC & SCP Pipeline, Georgia SGP Flowlines, Kazakhstan Baku-Tbilisi-Ceyhan Crude Oil Pipeline Project, Turkey KAM Pipeline Project, Kazakhstan Pipeline Projects Projects In India Dabhol-Panvel Pipeline Backwater and Onshore Pipeline, Kerala Dahej-Uran Pipeline Mundra-Delhi Pipeline Uran Trombay Pipeline, Mumbai Shore Approach Pipeline, Adani Dahej-Vijaipur Pipeline Mangalore-Bangalore Multi-Product Pipeline Jamnagar-Loni LPG Pipeline Gas Rehabilitation & Expansion Project Kandla-Bhatinda Multi-Product Pipeline South Bassein Hazira Trunkline
EPC capability for medium size packages Completed 11 Refinery Modernisation projects in 8 years Single largest equipment lifted : 590 MT Refineries
EPC Kerosene Distillation Unit Plant and Construction of Main Building & Amenities,Singapore Yemen LNG Project For Utilities & Offsites Yemen LNG Company Ltd., Yemen Fuel Systems New Doha International Airport,Qatar Peciko Field Development Phase 4, Indonesia TotalFinaelf Sulphur Block, Bharat Oman Refinery Ltd., India Hydrocracker Unit & Hydrogen Generation UnitIndian Oil Corporation Ltd., India Motor Spirit Quality Upgradation ProjectIndian Oil Corporation Ltd., India Sulphur Blocks Six Indian Refineries 37,000 TPA Grass Root MTBE PlantIndian Oil Corporation Hydrocracker Units, Mathura Refinery Indian Oil Corporation Constructed Critical Sections CDU/VDU/VBU Indian Refineries 10.5 MTPA Essar Refinery, Vadinar, Gujarat Refineries/EPC
CRISTAL Project, Membrane Chlorine Plant; Expanded Ti02 Yanbu, Saudi Arabia 100 MTPD Sulphuric Acid Project, Saudi Arabia, Basic Chemicals National Company 1000 TPD Sulphur Burning Acid Plant, TCH Belgium Turnkey SAFCO Sulphuric Acid Project, Dammam, Saudi Arabia EPC of 45 MTPD Singapore Refining Company, Jurong, Singapore Agrochemicals Project for Syngenta, UK Chemicals
Multifunctional Biomanufacturing Centre for NBC, Liverpool R&D facility for milling & micronising of potent products for AstraZeneca – UK Site master planning & concept development for multi purpose secondary manufacturing facility for CCM Pharma, Malaysia Pharmaceuticals
EPC for 300 KTPA LDPE Plant, Thailand for PTT Polyethylene Co. Engineering and Project Management of 30,000 MTPY Specialty Chemical Plants, Indonesia FEED & EPC for 400 KTPA LDPE Plant, UK for Huntsman EPC for 300 KTPA LDPE Plant, Iran for Amir Kabir EPC for 250 KTPA Polystyrene Plant, Iran for Pars Petrochemical 400 KTPA LDPE Plant, China for BASF-YPC 226,000 TPA LDPE Project, Jubail, Saudi Arabia EPC of Polyurethane Plant, Seraya, Jurong Island, Singapore EPCm 90,000 TPA chemical plant, China EPC Quaternary Ammonium Product, Jurong Island, Singapore EPCm for 70,000 MTPY PA Plant, China Polymers & Petrochemicals
EPC 3 x 700MW Power Plant - BOP Components, erection of Turbine & Generator and Coal and Ash Handling Plants, Malaysia EPC High Pressure piping system for 250MW Power Plant, Singapore EPC 815 MW CCP - balance of plant including Civil & Structural work, Singapore EPC High Pressure piping system for 150MW Paka Power Plant, Malaysia 2 x 250 MW Thermal Power Station Rajasthan Rajya Vidhyut Utpadan Nigam Ltd., Rajasthan 4 x 250 MW Power Plant Jindal Power Ltd., Chhattisgarh Thermal
Upgrade of Britain’s Submarine Refit Complex at Devonport Nuclear Fuel Reprocessing for Sellafield Facility, UK for BNFL New Fuel Oxide Plant for BNFL, UK Vitrification Plant for BNFL, UK Rajasthan Atomic Power for Nuclear Power Corp. of India, India Nuclear
Changi Water Reclamation Plant contracts for Digesters, Civil and M&E Work, Sludge Drying System, Liquid Module 2, Civil Work and Scrapers Advanced Deep Tunnel Sewerage System at Upper Serangoon Road, Singapore Ulu Pandan Sewage Treatment Work - covering of existing treatment units contract for the servicing & maintenance of the Odour Treatment Facilities & associated ductwork, Singapore Bedok Sewerage Treatment Work, Singapore Kim Chuan Sewerage Treatment Work. West Work Phase 1 Redevelopment work Contract 2 - Liquid Train/Liquid Stream Deep Tunnel Sewerage System - Contract T-03 Paya Lebar Tunnel, Singapore Newater Service Reservoirs at Tampines Utilities – Municipal
First Bridge in Singapore linking the mainland to an offshore island. Constructed using Caisson and balanced cantilever method Interchange- 400m long dual carriageway supported by 9 striking arched piers and across a 180m long underpass Light Rapid Transit Systems - 29 stations and 21 Km of track Marine projects including - Jetties, Naval Base, Container Feed Berth, Pier Extensions MRT – Elevated and Underground stations and tracks Aircraft Taxiway & Runway & Parking Apron - CAAS, Singapore Transportation
Flyovers, Highways and Roads, National Highways Authority of India/RIDCOR Foundations and Piling, U.P. State Bridge Corp. Ltd. Elevated Via Duct, Delhi Metro Vadodara-halol Expressway on Boot, Vadodara-halol Toll Road Ltd. Infrastructure Services to Dukhan, Qatar Petroleum Transportation 18 Highway Projects / 1200 km 13 sets of bituminous road equipment and 3 sets of concrete paving equipment
Sembawang on the forefront of the international arena Integrated design & construction activities into seamless process Successfully undertaken projects of all building types; commercial, residential, industrial, training facilities, healthcare, hospitality & leisure Strength in Design & Build fast-track projects with emphasis on value engineering Awards & accolades from building authorities over the years bear testament to this. Delivered shopping mall, ahead of tight schedule High-Spec Buildings
Wafer Fabrication Plants Manufacturing Facilities Logistics and Warehousing Facilities Commercial Complexes and Mixed use Retail Malls Residential Institutions and Healthcare Facilities Resorts, Golf Course and Country Clubs High-Spec Buildings
Maintenance 740 MW gas based power plant and LNG storage and regasification terminal, Dabhol Power Corporation, Maharashtra Toll management for Vadodara - Halol Expressway Vadodara-Halol Toll Road Ltd., Gujarat Daewoo Automobile Plant, Daewoo Motors, Delhi Captive Power Plant, Hindustan Aeronautics, Assam Gas processing and gathering facilities, Oil India Ltd., Rajasthan Asset Management