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Apply macro motion study techniques to develop a more efficient method for binding paper. Explore the advantages of using the Jordan University Press for this study. Objectives: Reduce process steps, eliminate cross traffic, and rearrange the workflow for improved productivity.
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University Of JordanFaculty Of Engineering And TechnologyIndustrial Engineering DepartmentMotion and Time Study
Apply the macro motion study techniques on a part of a product which is the paper. Think of a new –more efficient– method than the present method. The objectives
Why we choose the Jordan university press? It produces a lot of books, lab manuals, researches done by faculty members and university magazines. Its closeness.
The Binding Paper Its Size is (50X70) cm containing 32 pages of the size P5 (17 X 24 cm).
Entering the printing hall. Print 500 copy of one binding paper in the offset printing machine.
Sent to a table by jack. Inspection and individualization.
Moved manually to floor. Delay.
Move to table by hand. Organize
Move to the assembly machine by a jack. Assemble with cover page by glue.
Move to table by conveyor. Inspection. Move out by jack.
D Flow diagram for present method
Binding paper Printing 5 Folding Organizing Assembly with cover page Cooling Cutting Individualization 10 15 20 Cover page Glue 25 Operation chart 30 35
Glue Cover page Binding paper Move to hall printing Printing 5 Move to table Inspection and individualization 10 Move to machine Folding 15 Move to floor D Wait Move to table Organizing 20 Move to machine Assembly with cover page 25 Move to machine Cooling 30 Move to machine Cutting 35 Move to machine Inspection Operation process chart Move out
Route chart Part name: Binding paper Date: 6-12-2010 Quantity: 500 A B C Operation Number Operation and Tooling Machine Name Description 5 Printing Offset printer 15 Folding Folding Machine 30 Assemply Assemply and Gluing Machine 35 Cooling Cooling Machine 40 Cutting Tri-scissors Saw Machine
We can not.Every step is important. Elimination
We can not.There is no machine combines two operations together, technician said. Combination
Machines can be moved.Reduce distance traveled.Eliminate cross traffic. Rearranging
D Flow diagram for present method
Glue Cover page Binding paper Move to hall printing Printing 5 Move to table Inspection and individualization 10 Move to machine Folding 15 Move to table D Wait Move to table Organizing 20 Move to machine Assembly with cover page 25 Move to machine Cooling 30 Move to machine Cutting 35 Move to machine Inspection Operation process chart Move out