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DOE Review 11 May 2005 Stephen A. Lewis. Vacuum Standards. Basic Approach. Gauges, valves, and controllers connect to PLC with analog wires PLC provides high-integrity single-sector and inter-sector control
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DOE Review11 May 2005Stephen A. Lewis Vacuum Standards
Basic Approach • Gauges, valves, and controllers connect to PLC with analog wires • PLC provides high-integrity single-sector and inter-sector control • Technicians use portable console, controller panels, and optional valve panel for local operations • PLCs connect to IOCs with Ethernet/IP • Cat-5 wiring is physical star but logical bus • “Smart” controllers use serial to IOCs for auxiliary functions
Basic Approach • PLC is distributed • Processor and some I/O in main chassis • Additional I/O in adapter/scanner cluster • All connect using Ethernet/IP—same Cat-5 wiring plant
G G P V C C O Canonical Architecture <=Hardware-to-PLC: analog PLC I/O <=PLC-to-IOC & PLC-to-PLC: Ethernet/IP Controller-to-IOC: Serial=> IOC <=IOC-to-OPI: Ethernet/CA
Choices for PLC family • Allen-Bradley ControlLogix • More expensive • Needs cross-connects • More options (like serial) • Takes rack space • Driver exists (SNS) • Allen-Bradley FlexLogic • Cheaper • Direct to “screw terminals” • No serial • Probably needs driver upgrade • Can install in cabinets (DIN-rail) • Can be mixed • CLX for comm; FLX for I/O
LCLS Global Standards… • Choice for Gauges • MKS-937A w/317-CEP and 422-CCG • 15 msec response option now (SNS) • 8 msec will be persued if warranted • A few hot-filament ion gauges will be required • Choices for Ion Pumps (in progress) • Gamma Digitel-MPC • SAFEConn connector and cables safety engineered • 2 supplies@ 500mA; 2 outputs each • Full functionality; serial comm • Kaiser IPS-300 (current SLAC usage) • StarCell connector and cables more administration-centric • 4 supplies@ 50mA; 2 outputs each