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39M-49M BOOM CAB INSTALL

39M-49M BOOM CAB INSTALL. 3. 1. 2. NEW 39M-49M BOOM CAB INSTALL PRE 2008. NOTE: Remove panel from MACK truck to modify as shown. 1.50. 1.50. 3.00. 1.75. ½ hole X 3. 5.00. 5/8 hole X 1. 13/32 hole X 1. 10.20. 11.75. NOTE: Install parts into panel as shown. Find # Parts

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39M-49M BOOM CAB INSTALL

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  1. 39M-49M BOOM CAB INSTALL

  2. 3 1 2 NEW 39M-49M BOOM CAB INSTALL PRE 2008 NOTE: Remove panel from MACK truck to modify as shown. 1.50 1.50 3.00 1.75 ½ hole X 3 5.00 5/8 hole X 1 13/32 hole X 1 10.20 11.75 NOTE: Install parts into panel as shown. Find # Parts 1 78563 switch EL0003 2 803220 24V Inverter plate WH221 3 85355 Green light EL0003

  3. NEW 39M-49M BOOM CAB INSTALL PRE 2008 NOTE: Lift cab using Mack hydraulic jack located behind cab passenger side top of fender NOTE: Once cab is lifted, route boom harness along side engine harness using tie wraps as shown. CAUTION do not pinch harness when cab is lowered.

  4. NEW 39M-49M BOOM CAB INSTALL PRE 2008 NOTE: Re-install panel into MAC cab NOTE:Install Reed marker light harness and 12V battery harness in MAC frame rail using tie wraps. NOTE: Connect 12V power cable to (+) 12V fused side on Mac battery tray NOTE: Connect (-) 12V to the battery on off selector switch, Off side as shown.

  5. 12 V + 12 V + 24 V + 24 V + 24 V + 4 3 2 5 2 1 NEW 39M-49M BOOM CAB INSTALL PRE 2008 Find # Parts 1………87541 Relay, Starter, (12v).....FI 0130 2……..75654 End Barrier……………. EL 0005 3……..72820 Allen Bradley Terminal..EL 0005 4……..72824 Jumper………………….EL 0005 5……..82821 Allen Bradley Rail……...EL 0005 GND - DY1 DY2 12VDC + (BATT))

  6. A C E D C B A D E B 4 C D B A 5 1 1 7 6 7 2 3 2 NEW 39M-49M BOOM CAB INSTALL PRE 2008 Find # Parts qty 1 mack trailer plug 1 2 mack tailight plug 2 3 86531 cable 14 AWGx5C 2.5F 4 85618 cable 16AWGx2C 10F 5 625105 #10 ring lug 2 6 800935/842405 male/fem 1 bullet lug 7 85617 cable 14AWGX4C 12F L / TURN BRAKE RUNLIGHTS BOOM TRUCK MARKER LIGHT HARNESS ASSY FRONT VIEW MAC PLUG RIGHT TAIL LIGHT 7.00’ P/N 85617 CABLE SIDE VIEW BACK -UP R / TURN BRAKE WIRE # 6.00” #1 #1---B/UP #4 #2---R/LIGHT #2 #3---BRAKE/RH #4---SPARE #5---GND YEL/GRN RUNNING LIGHTS….. C GROUND………...…. #1 D BACK-UP HORN……. #2 B WIRE # #3 A #1 #1---B/UP #4 P/N 86531 CABLE GND #4 #2---R/LIGHT YELL/GRN 2.50’ #3 #3---BRAKE/LH #4---SPARE 5.00’ #5---GND YEL/GRN P/N 85617 CABLE #1--(+) LIC PLATE LIGHT #3--(-) 10.00’ P/N 85618 CABLE LEFT TAIL LIGHT

  7. + + - - 2 3 3 1 2 1 NEW 39M-49M BOOM CAB INSTALL Find # Parts qty 1 801359 fuse holder WH 0452 1 2 801360 50A fuse WH0452 1 3 85617 cable 14 AWGX4C 30FT Instructions: Cut cable as directed for appropriate boom size. NEW BOOM POWER HARNESS 30 FT CUT OFF 12IN WIRE #1,#2 6” Shrink 54” Loom 49M NEW Boom 1FT Shrink 32” 42” #3, Yell,Grn 25 FT CUT OFF 12IN WIRE #1,#2 6” Shrink 39M NEW Boom 54” Loom 1FT Shrink 32” 42” #3, Yell,Grn

  8. MAC ECM J1-7 J1-8 J1-6 J2-10 22 21 34 34 34 34 Q35 Q36 RPM + RPM _ NEW 39M-49M BOOM CAB INSTALL PRE 2008 RPM - PTO INVERTER ON/OFF SPEED RPM + ON/OFF PUMP DRIVE 31 32 PTO 40 34 - + #1 LIGHT NOTE* Cut terminal rail 3” MAC HORN RELAY #2 #3 A+ A - MAC PANEL A12 GRN/YELL SPARE HORN RELAY 12VDC CB38 BATT CB43 IGN GND REV PWR NEUT PWR CB23 IGN SPARE CONTROL BOX MAC PANEL

  9. NEW 39M-49M BOOM CAB INSTALL BOOM CONTROL BOX

  10. NEW 39M-49M BOOM CAB INSTALL BOOM CONTROL BOX

  11. 1 2 3 4 NEW 39M-49M BOOM CAB INSTALL 2009 Find # Parts 1 78563 switch EL0003 2 803220 24V Inverter plate WH221 3 85355 Green light EL0003 4 Switch Guard NOTE: Remove panel from MAC truck to modify as shown. NOTE: Re-install panel in cab As shown. 5/8 hole X 1 13/32 hole X 1 NOTE: Install parts into panel as shown. BOOM PUMP BOOM DRIVE BOOM POWER

  12. NEW 39M-49M BOOM CAB INSTALL PRE 2009 NOTE: Lift cab using Mack hydraulic jack located behind cab passenger side top of fender NOTE: Once cab is lifted, route boom harness along side engine harness using tie wraps as shown. CAUTIONdo not pinch harness when cab is lowered.

  13. NEW 39M-49M BOOM CAB INSTALL 2009 STAGE 1 NOTE: Connect (-) 12V to frame ground junction point, Or ground on Battery. NOTE: #1Install Reed marker light harness in MAC frame rail using tie wraps. #2 Install 12V battery harness in MAC frame rail using tie wraps. #3 Install 14 AWG, 4C 85617 Wire (cut 50 feet). From MAC cab to Boom control box. NOTE: Connect (+) 12V to the battery on off selector switch, Connect to the off side as shown. 50 AMP IN-LINE FUSE

  14. 1 NEW 39M-49M BOOM CAB INSTALL GROUND STUD CONTROL BOX CONNECTIONS 12VDC + CONTROL BOX DY1 DY2 12V-24V INVERTER 12V-24V INVERTER 12VDC + INVERTER SWITCH (CAB) 12VDC + (BATT) Find # Parts 1………87541 Relay, Starter, (12v).....FI 0130

  15. NEW 39M-49M BOOM CAB INSTALL NOTE: Connect wire #1, RPM + to J1-7 Terminal block #2, RPM – to J1-8 Terminal block Shown below 12V 12V 24V RPM - RPM + 12V 24V GND

  16. NEW 39M-49M BOOM CAB INSTALL NOTE: JUNCTION BOX 17……B/BOX PLUG 2 18……B/BOX PLUG 2 31……S79A (POWER ON CAB) 33……S79A (POWER ON CAB) 34……S19,S79B,S79A (CAB) 37……+24V 38……J4,J5,J6,J8 FQ…...NOT USED (CAB) FT……NOT USED (CAB) 45A…..SB4 40……GROUND 10.1….J8 OPEN OPEN OPEN OPEN Q3.5…S79B (CAB) Q3.6....S19 (CAB) 38……+24V A12…..HORN (CAB) 21…….S19 (CAB) 22…….S79B (CAB) OPEN OPEN OPEN OPEN OPEN C/BOX PLUG 2…..31 C/BOX PLUG 2…..33 C/BOX PLUG 2…..34 C/BOX PLUG 2…..37 C/BOX PLUG 2…..38 C/BOX PLUG 2….FQ C/BOX PLUG 2…..FT C/BOX PLUG 2…45A GROUND……..40 C/BOX PLUG 2...10.1 OPEN OPEN OPEN OPEN C/BOB PLUG 1..Q3.5 C/BOX PLUG 1..Q3.6 +24V……38 C/BOX PLUG 2…A12 DT14……21 DT13……22 OPEN OPEN OPEN X1

  17. NEW 39M-49M BOOM CAB INSTALL JUNCTION BOX 12.0…..C/BOX PLUG 1 12.1…..C/BOX PLUG 1 12.3…..C/BOX PLUG 1 Q2.3….C/BOX PLUG 1 105C…C/BOX PLUG 1 106C…C/BOX PLUG 1 107C…C/BOX PLUG 1 111C…C/BOX PLUG 1 37…….C/BOX PLUG 2 38…….C/BOX PLUG 2 40…….GROUND 12.5…..C/BOX PLUG 1 12.6…..C/BOX PLUG 1 12.7…..C/BOX PLUG 1 13.0…..C/BOX PLUG 1 13.2…..C/BOX PLUG 1 13.3…..C/BOX PLUG 1 Q2.7….C/BOX PLUG 1 Q3.0….C/BOX PLUG 1 Q3.1….C/BOX PLUG 1 Q3.2….C/BOX PLUG 1 Q3.3….C/BOX PLUG 1 Q3.4….C/BOX PLUG 1 45…….C/BOX E-STOP 44A…..C/BOX E-STOP J1……12.0 J2……12.1 ST1…..12.3 DT7….Q2.3 DT3…105C DT4…106C DT1…107C DT2…111C (24V) DT3…….37 (24V) J2,J4,J8,J5,J6...38 DT7,DT8,DT9,DT10,DT11,DT12,DT13,DT14…40 J4…….12.5 J5…….12.6 J6…….12.7 SA11,SA12….13.0 SA11….13.2 SA12….13.3 DT8….Q2.7 DT9….Q3.0 DT10…Q3.1 DT11…Q3.2 DT12…Q3.3 DT13,DT14…Q3.4 SB3,SB4……..45 SB3…...44A X2

  18. NEW 39M-49M BOOM CAB INSTALL X1 X2 JUNCTION BOX

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