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HACCP and Regulatory Agencies. USDA/FSIS InspectionMeat and PoultryFood and Drug AdministrationPMONational Advisory Committee for the Microbiological Criteria for Food. Regulatory Requirements for HACCP. FDA Fish and FisheriesUSDA/FSIS Meat and PoultryFDA JuiceComing Soon"Fresh Produc
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1. Current Regulations Food Safety
2. HACCP and Regulatory Agencies USDA/FSIS Inspection
Meat and Poultry
Food and Drug Administration
PMO
National Advisory Committee for the Microbiological Criteria for Food Federal Meat Inspection Act
Poultry Products Inspection act an
Egg Products Inspection act
Continuous in-plant inspection of slaughter daily inspection of further processed environments
Eggs liquid, frozen and dried
FDA Others
Periodic inspections
Federal Food Drug and Cosmetic act
Pasteurized Milk Ordinance
milk state regulations in addition to FDA
grade A PMO
prescriptive, not reactive revisions will be HACCP -basedFederal Meat Inspection Act
Poultry Products Inspection act an
Egg Products Inspection act
Continuous in-plant inspection of slaughter daily inspection of further processed environments
Eggs liquid, frozen and dried
FDA Others
Periodic inspections
Federal Food Drug and Cosmetic act
Pasteurized Milk Ordinance
milk state regulations in addition to FDA
grade A PMO
prescriptive, not reactive revisions will be HACCP -based
3. Regulatory Requirements for HACCP FDA Fish and Fisheries
USDA/FSIS Meat and Poultry
FDA Juice
Coming Soon
Fresh Produce
Egg
4. Code of Federal Regulations (CFR) Title 9, Parts 416 and 417 USDA/FSIS Meat and Poultry Regulation
Addresses:
Sanitation
HACCP 61 FR 38868 July 25, 199661 FR 38868 July 25, 1996
5. Part 416 - Sanitation Must Develop Written SSOPs
Part 416.13 Implementation
Part 416.14 Maintenance
Part 416.15 Corrective Actions
Part 416.16 Records
Part 416.17 Agency Verification 416.13 Must conduct pre-op detailed in SSOPs on frequencies specified, monitor implementation
416.14 Evaluation of effectiveness
416.15 Corrective Actions
416.16- Records
416.17 Verification Agency will verify the adequacy and effectiveness of the SSOP and the procedures described.
-Review SSOP
Review Daily Records
Direct observation of implementation
Direct observation of testing
416.13 Must conduct pre-op detailed in SSOPs on frequencies specified, monitor implementation
416.14 Evaluation of effectiveness
416.15 Corrective Actions
416.16- Records
416.17 Verification Agency will verify the adequacy and effectiveness of the SSOP and the procedures described.
-Review SSOP
Review Daily Records
Direct observation of implementation
Direct observation of testing
6. Part 417 HACCP Systems 417.2 Hazard Analysis and HACCP plan
Include Flow Chart Requirements
Requirements for Hazard Analysis
Requirements for HACCP Plans
Process Categories
Single HACCP plan may cover multiple products
Contents of HACCP plan
Signing and Dating HACCP Plan Hazard Analysis Each establishment must conduct a Hazard Analysis to determine if they are reasonably likely to occur
Flow Chart also included in this section of reg
HACCP plan Each establishment shall develop and implement a written HACCP plan covering each product produced.
Hazard Analysis Each establishment must conduct a Hazard Analysis to determine if they are reasonably likely to occur
Flow Chart also included in this section of reg
HACCP plan Each establishment shall develop and implement a written HACCP plan covering each product produced.
7. 417.2 Corrective Actions Cause of deviation is identified and eliminated
The CCP will be under control after the corrective action is taken
Measures to prevent recurrence are established
No Product that is Injurious to health or otherwise adulterated as a result of the deviation enters commerce
8. 417.4 Validation, Verification and Reassessment Validation
Initial
Ongoing
Reassessment of Plan
Reassessment of Hazard Analysis Initial Validation HACCP plan functioning as intended, adequacy of CCPs, CLs, monitoring, and recordkeeping, and corrective actions. Also includes review of records.
Ongoing
Equipment calibration
Direct observations of monitoring activities and corrective actions
Daily review of records
Reassessment At LEAST annually and when any changes occur
Reassessment of Hazard Analysis Reassess when changes occurInitial Validation HACCP plan functioning as intended, adequacy of CCPs, CLs, monitoring, and recordkeeping, and corrective actions. Also includes review of records.
Ongoing
Equipment calibration
Direct observations of monitoring activities and corrective actions
Daily review of records
Reassessment At LEAST annually and when any changes occur
Reassessment of Hazard Analysis Reassess when changes occur
9. 417.2 Process Categories:
Slaughter all species
Raw Product Ground
Raw Product Not Ground
Thermally processed Commercially Sterile
Not heat treated Shelf Stable
Heat Treated Shelf Stable
Fully cooked Not shelf stable
Heat treated but not fully cooked, not shelf stable
Product with secondary inhibitors not shelf stable
10. 417.5 - Records Hazard Analysis
HACCP Plan
Documentation
Time, Date, Signature
Pre-Shipment Review
Computer Records
Record Retention Record Maintenance
Hazard Analysis and Documentation
HACCP plan (decision making documents, documents supporting monitoring and development of CCPs CL, verification, etc).
Documentation of monitoring, CL, actual records generated
Time and Date recorded, sign or initial
Pre-Shipment review
Ideally dated and signed by person who did not generate record
Computer Records
Ok if controls are implemented to ensure the integrity of electronic data and signatures
Record Retention
Slaughter and refrigerated 1 year
Frozen, preserved, shelf-stable two years
Off site storage permitted after 6 m and much be retrieved within 24 hoursRecord Maintenance
Hazard Analysis and Documentation
HACCP plan (decision making documents, documents supporting monitoring and development of CCPs CL, verification, etc).
Documentation of monitoring, CL, actual records generated
Time and Date recorded, sign or initial
Pre-Shipment review
Ideally dated and signed by person who did not generate record
Computer Records
Ok if controls are implemented to ensure the integrity of electronic data and signatures
Record Retention
Slaughter and refrigerated 1 year
Frozen, preserved, shelf-stable two years
Off site storage permitted after 6 m and much be retrieved within 24 hours
11. CFR Title 21, Part 123 Fish and Fisheries
12. Subpart A General Provisions 123.3 Definitions
123.5 - CGMPs
13. 123.6 HACCP Plan Hazard Analysis
HACCP Plan
Products Subjected to Other Regulations
Sanitation
Legal Issues Hazard Analysis
HACCP Plan
location where processing occurs
Kind of fish processed by processor
Groups of fish can be put into 1 plan together
List of Hazards Reasonably likely to occur
CCPs
CLs
Monitoring procedures
Corrective Actions
Verification procedures
Recordkeeping
Sign and Date HACCP plan accepted and implemented by the firm
initial
modification
verification
Products subjected to other regs
Do NOT need to address C bot in hermetically sealed containers
Sanitation
Not included in HACCP plan
Legal Basis
If no HACCP plan, product is adulteratedHazard Analysis
HACCP Plan
location where processing occurs
Kind of fish processed by processor
Groups of fish can be put into 1 plan together
List of Hazards Reasonably likely to occur
CCPs
CLs
Monitoring procedures
Corrective Actions
Verification procedures
Recordkeeping
Sign and Date HACCP plan accepted and implemented by the firm
initial
modification
verification
Products subjected to other regs
Do NOT need to address C bot in hermetically sealed containers
Sanitation
Not included in HACCP plan
Legal Basis
If no HACCP plan, product is adulterated
14. Subpart A 123.7 Corrective Actions
123.8 Verification
123.9 Records
123.10 Training
123.11 Sanitation
123.12 Special Req for Imported Products CA No product enters commerce that is either injurious to health or is otherwise adulterated as a result of the deviation
Cause if correction
When NO corrective action plan available
Segregate and hold the affected product
Perform a review
Take corrective action with respect to the affected product
Corrective action to correct the cause of the deviation
Reassessment
DOCUMENT all CA
Verifications
Overall
Reassessment when changes occur
On-going after customer complaints
Instrument calibrations
End-product testing optional
Record review sign and date
monitoring of ccps
Taking CAs
calibrations
Reassessment
Recordkeeping
Records
General
Name and location of processor
Date and time of activity
Signature
Id of the product and production code
Record Retention
1 year refrigerated
2 years frozen, preserved or shelf-stable
Must be retained at place of business for 2 years
Official Review FDA may copy at any time
Public disclosure
NOT available for public disclosure
Computers same as USDA
Training
At least 1 trained individual/plan
Sanitation NOT required
Special Importer Verification
MOU memorandum of understanding with FDA
Competent Verification Procedures
CA No product enters commerce that is either injurious to health or is otherwise adulterated as a result of the deviation
Cause if correction
When NO corrective action plan available
Segregate and hold the affected product
Perform a review
Take corrective action with respect to the affected product
Corrective action to correct the cause of the deviation
Reassessment
DOCUMENT all CA
Verifications
Overall
Reassessment when changes occur
On-going after customer complaints
Instrument calibrations
End-product testing optional
Record review sign and date
monitoring of ccps
Taking CAs
calibrations
Reassessment
Recordkeeping
Records
General
Name and location of processor
Date and time of activity
Signature
Id of the product and production code
Record Retention
1 year refrigerated
2 years frozen, preserved or shelf-stable
Must be retained at place of business for 2 years
Official Review FDA may copy at any time
Public disclosure
NOT available for public disclosure
Computers same as USDA
Training
At least 1 trained individual/plan
Sanitation NOT required
Special Importer Verification
MOU memorandum of understanding with FDA
Competent Verification Procedures
15. Subpart B Smoked Products 123.15 General
123.16 Process Controls
MUST address C. botulinum for shelf-life of product under moderate abuse conditions
16. Subpart C Raw Shellfish 123.20 General
123.28 Source Controls
Control of Origin
US Federal Waters (not Closed)
Tag
Date of Harvest
Location of Harvest
Quantity and Type of Fish
Name of Harvester