630 likes | 895 Views
Industrial Dryers. Ownership. Financial Backing / Long Term Investment New Director of Sales & Operations Manager Purchase of Fixtures from Suppliers Implementation of New Computer System Development of New Products and Features New Manufacturing Facility in Pomona, California
E N D
Industrial Dryers
Ownership • Financial Backing / Long Term Investment • New Director of Sales & Operations Manager • Purchase of Fixtures from Suppliers • Implementation of New Computer System • Development of New Products and Features • New Manufacturing Facility in Pomona, California • Support Through Experience and Contacts • Use of Marketing Contacts for Assistance with • Website Development and Advertising • Use of Banking Contacts for Leasing Program
Distribution • Supplier to Allied Laundry Lines • Newly Formed Distributor Group • Provides Industrial Line of Products • Covers Entire U.S. and Canada • Group Synergies Provide High Quality Customer Support • Customer is Backed Locally – Not by Distant Manufacturers • Competitive Equipment Pricing
Marketing New Logos New Website New Literature New Advertising
The Best Industrial Dryers Made. • Most Industrial Sizes Offered by ANY Dryer Manufacturer • Industrial Strength, Throughout – Same High-end Components and Material Thicknesses Used from the Smallest to the Largest Capacity Model • Wide Array of Features and Options • Tumble Green™ Design, Improves on Efficiency, NOx & Sound Emissions and Ease of Use • Flexible Design Allows for Several Structural Variations to Meet the Needs of Each Installation • Tremendous Resources • On-Line Savings Calculator (R.O.I.) and Build-Your-Own CLM (Quote Request) • Group Resources from other Allied Laundry Lines Distributors • Experienced CLM Staff Providing Superior Distributor and Customer Support
Six Industrial Sizes Dryer Models “GP” = Gas Pass-Through“TG” = Tumble Green“SP” = Steam Pass-Through 105GP 250lb. Gas 2-Door, 1-Way Tilt 105 cu ft / 65” dia. Basket 105TG 250lb. Gas 2-Door, 1-Way Tilt 105 cu ft / 65” dia. Basket 105SP 250lb. Steam 2-Door, 1-Way Tilt 105 cu ft / 65” dia. Basket 140 350lb. 140 cu ft / 65” dia. Basket 165 450lb. 165 cu ft / 70” dia. Basket 194 600lb. 194 cu ft / 80” dia. Basket 264 800lb. 264 cu ft / 80” dia. Basket 321 1200lb. 321 cu ft / 92” dia. Basket Standard Pass-Though Configuration
LARGEBasket Volumes and Diameters 250lb. 105 cu ft / 65” dia. 350lb. 140 cu ft / 65” dia. 450lb. 165 cu ft / 70” dia. 600lb. 194 cu ft / 80” dia. 800lb. 264 cu ft / 80” dia. 1200lb. 321 cu ft / 92” dia. For Superior Air-to-Goods Access
Round Basket Perforations Help Prevent Damage to Buttons & Zippers
10 Gauge Periphery 1.29 mm Others 1.63 mm 2.05 mm CLM 2.59 mm
Baskets Available with Removable “Steel” or “Ceramic Coated” Panels
Extra Panels May be Purchased to Reduce Down Time During Panel Cleaning
STAINLESS STEEL MATERIAL AND SMALLER PEFORATIONS ARE AVAILABLE
Revolving Door SAFE, QUIET, SMOOTH… A TIME-TESTED CLM ADVANTAGE
Revolving Door • Still unmatched in the industry, the CLM revolving door seals directly to the rotating basket. • Eliminates product damage caused by spacing between the basket and the door. • Eliminates need for face plate seals that require constant adjustment and that may necessitate a difficult and time consuming face plate removal for seal change-out. • After the cycle, the Revolving door is lifted to the top of the dryer, leaving a fully unobstructed basket opening for dryer unload and load.
Door Guard Door Guard for Chain Hoist Loading Protects Door Edges from Chain Hoist in the Open Position
Standard Features Coming SoonBlower Access FULL ACCESS BLOWER • Entire Structure Around Burner is Hinged • Gives Full Access for Cleaning or Maintenance • Permits Cleaning of Lower Plenum
Radiant Heat Reduction Heat Reduction Heat Reduction Paint Applied to Combustion Chamber Holds Heat In / Significantly Reducing Ambient Heat Less Ambient Heat Means Greater Efficiency Helps to Preserve a Cool Work Environment
Approvals Optional Approvals Industrial Risk Insurers (I.R.I.) I.R.I. is an Equipment Qualification with No Formal Label or Certificate. To Meet the Specification, the Dryer Must Include the Following. • Second Gas Blocking Valve • High & Low Gas Pressure Switches • Vent Valve to Atmosphere C.S.A. Inspection & Approval (Approval Label) C.S.A. inspects each machine during testing in our factory. Once approved, a CSA label is applied to the machine, either for the U.S. or for Canada.
NEW Roll-up Door Now Available for all CLM Dryer Models - Load Door Rolls Up Over the Dryer Top - Improved Access for Sling or Shuttle - Decreases Shuttle Aisle Space Requirement
Basket Drive • Improved Roller Life • Allows rollers to be positioned outside of the heated drying chamber, lowering or eliminating roller flat spots • Eliminates stressful friction roller drive through direct belt drive • Optional Automatic soft-start of basket start-up and basket rotation reversing is easy on all drive components Long roller life means less down time and reduced maintenance costs
Basket Drive – Simple Belt System • A Self-Adjusting Tension Device is Constantly-Variable Keeping V-Belts Properly Adjusted • Tough Main Belt has a Ten Year Warranty – with proper maintenance
Our simplified control panel includes the MicroCommand III Color Touch Screen PLC and a few push buttons for tilt position, door position & other manual functions, along with an emergency stop button.
Command III Dryer Control • Sophisticated Color Touch-Screen Display • Simple Operation • Select “Choose Dryer Program” then Select the Program #. • It couldn’t be any easier.
Command III Control High-end Technology… • Touch screen color display for simple operation • 96 fully programmable formulas • Formula control of inlet and outlet temperatures, basket reversing and automatic door open and tilt functions. • Built-in diagnostics for problem detection • Text in English, Spanish or French – configurable through supervisor menu – able to change from one language to another at any time • Available automation with shuttle conveyor system • Available data management communication
Command III Control Behind the magic… Precise control of a modulating gas system is achieved through programming engineered to limit the amount of fuel usage, while maintaining accurate temperatures. Simple algorithm setup allows the user to create and run a formula by time and temperature. When the user feels comfortable with the formula, he/she simply goes to the “Edit Dryer Formula” screen and makes that formula an “Auto Dry” formula. An algorithm then uses the formula history to determine when to terminate the heat cycle. Simple Auto Dry adjustments are included in the edit screen.
Command III Control Behind the magic… All programming functions are password protected, with different programmable codes for supervision, maintenance and for the operators. A “Down Time” alarm will notify the supervisor of excessive down times. This is a programmable function that cannot be modified by the operators. The diagnostic screens DISPLAY all active and inactive inputs and outputs and are complete with full descriptions and wire numbers. A dryer program log is included to report the program history, including any down time alarms. Three (3) languages are installed and available at any time. Simply use the supervisor password and select between English, Spanish or French.
Efficient Heating Full Flame Spectrum Modulating Burner • Forced-Air Burner with Combustion Air for Efficient & Powerful Heat Production • Command III PLC Precisely Controls Modulation and Temperature • Flame Turns into Drying Chamber to Avoid Pulling Flame into Basket
Efficient Heating • Don’t let the high burner ratings fool you. These efficient burners make for quick drying and cost-effective operation. • The CLM uses a precise modulating system to control and limit the gas input. The high burner ratings allows for rapid heat cycle termination. Both functions lower gas usage.
CLM Gas Train • Simple and Compact is how best to describe our high-end gas train. • Gas management is handled through a unique ‘Dungs’ valve arrangement feeds the modulating Maxon burner. • Factory Mutual (FM) approval is standard, while Industrial Risk Insurers (I.R.I.) approval is optional.
Cross-A+is Airflow • Cross-Axis means full force airflow across the entire drying area from the top down and in an uninterrupted jet stream from the front to the back (not from just 1 or 2 places at the top). • Consolidated’s high volume blower has 15%-30% greater air volume than other models for very good air penetration into the load. Clean-off of wheel is automatic for each cycle. • The extreme basket diameter provides a superior drop area for the best hot air penetration into the tumbling load. The result is quick and efficient water removal.
Some competitive dryers use an airflow design called “Axial Airflow” that brings hot air into the open ends of the basket. With only 2-points of entry, the flow of air is like a “V” shape into the bottom of the basket. Air by-pass around the load is prevalent with this design due to required gaps in the faceplate seals and the elimination of basket wiper seals. The need for seals around the four support rollers is also an added maintenance issue.
CROSS-A+IS AIRFLOW CLM’s Cross-Axis Airflow brings dry hot air into the basket in a continuous jet stream from front to back, moving from top to bottom, for the best air-to-goods penetration possible. Top Front Back Bottom
Optional Dryer Features • One Door, Two-Way Tilt • Two Door (Pass Through), Two-Way Tilt • Automatic Plastic Release • 48” Dia. Door on 250-lb. & 350-lb. • 60” Dia. Door on 600-lb. & 800-lb. • I.R.I. Gas Train • Low NOx Burner • Sound Reduction Package • Soft-Start Basket Drive • Stainless Steel Lint Collector
ALL NEW – TUMBLE GREEN SERIES • Available Across the Product Line • 105 TG 250-lb. • 140 TG 350-lb. • 165 TG 450-lb. • 194 TG 600-lb. • 264 TG 800-lb. • 321 TG 1200-lb.
ALL NEW – TUMBLE GREEN SERIES • TG Features Include… • High Efficiency Lox NOx Burner with 35% reduction in emissions and 25% higher turn-down ratio • 2-Stage Variable Speed Basket Drive with 3-Port Inspection Door • Soft-Start Basket Start-up and Reversing • High Angle Tilt (20 degrees) • Outside Air Makeup Ducting • “EnerClad” Sound and Ambient Heat Reducing Insulation Package Low NOx Emissions and Other Beneficial Features
What’s In The Box? • Our field proven Low NOx burner will cut emissions and lower fuel usage… and it’s standard equipment on TG models. With “Tumble Green” dryer badging, your customers will know that water conservation isn’t the only environmental issue that you’re on top of. • Optional Low NOx burner with SINGLE DIGIT emissions available. • The outside air makeup enclosure around the burner permits ducting of inlet air from outside the laundry. Using outside air permits the dryer to operate efficiently by giving it ample incoming air, so the dryer is never starved due to negative plant pressure. • CLM’s exclusive “EnerClad” insulation combines a densely woven sound deadening material with a vapor barrier that has zero permeability. The result is a high and low frequency killing barrier that also greatly reduces radiant heat levels… all with a very professional finish.
Two-Step Variable Speed Basket Drive Uses Command III Control Intelligence for Proper Material Drop Through the Basket Center Proper material drop gives the dry hot air full access to the tumbling materials. Fine Tunes Dryer Performance!! Includes a Component Saving Soft-Start Low NOx Emissions and Other Beneficial Features
Two-Step Variable Speed Drive Step 1: Allows the basket rotation speed to be programmed for products of varying weight. Step 2: Provides a rotation speed change during the cycle to prevent lighter goods from clinging to the inner basket as they become dry.
TUMBLE GREEN SERIES • Adjustments in basket speed requires a clear view of the material drop during operation. • Our exclusive 3-port door gives the required visual access. Low NOx Emissions and Other Beneficial Features
CLM 165TG 450-lb. GAS DRYER Low NOx Emissions and Other Beneficial Features
TUMBLE GREEN SERIES • Higher tilt angles help with the load & unload process. • Large door diameters further enhances ease of material handling. Low NOx Emissions and Other Beneficial Features
TUMBLE GREEN SERIES SPECIAL OPTIONS • Weigh loads right in the dryer, before and after drying (in development). • Add a gas meter to better understand dryer performance and to head off operational or maintenance issues . Low NOx Emissions and Other Beneficial Features
ALL NEW FOR 2010 – 165 TG • 450-lb. Gas Dryer • 165 Cubic Foot Basket • Rear Exhaust Duct Location • Same High Strength Materials • Same High End Components • Fits Footprint of Challenge CPG-400 • Available in Standard “GP” Version Low NOx Emissions and Other Beneficial Features
TUMBLE GREEN SERIES • Front or Rear exhaust permits lint collector mounting to the side or to the rear. • Side frame with control panel, burner and blower can be relocated to the LH side to reduce cost and ease of installation. Low NOx Emissions and Other Beneficial Features
One or Two Doors Exhaust Front or Rear Side Frame Left or Right MicroCommand III or Softrol Variable Lint Collector Positions Flexibility of Design