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Master Handler is manufactures, suppliers of safest high speed doors, provides self-repairable, totally sealed, flexible high performance, Long ,lasting, Reliable, low maintenance costs doors.
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MasterHandlersGroup CompanyProfile –Master Handlers – Docking Equipments 17 of 17/1B, KothrudIndustrialEstate Pune411038. Maharashtra,India +91-20-25465604/9011042502 www.mh-dockingequipments.com
BriefOverview MasterHandlersstartedoperationin1982asa manufacturerMaterialHandling solutions Todaythecompanyisanestablishedsupplierofspecialpurposemachines&turnkey handlingsolutionsforautomatedprocess(e.g.assembly& testinglines,surface treatment,press/machine/paintshop)with500+installations Majorityofthecustomersareintheautomotiveindustry;companyhasinstallations withmostoftheautomotiveOEMsandmajorancillaries Thegroupisorganizedasfourbusinessunitseachcateringtoadifferentsolution area: MasterAutomation&Robotics MaterialHandling&Automation MasterZippelCleaningSystems IndustrialComponentCleaningSystems MasterHandlers-Jiviba PaperImpregnation&LaminationMachines MasterHandlersDockingEquipments FullrangeofLoadingBayEquipments 2
TheCorporateMission MissionStatement–“OneStopShopforallLoadingbayEquipments, ValuedEngineering,ExcellentService,CustomerSatisfaction“ AchieveleadershipineachoftheSBUswherewehave/willhavepresence,bybeing amongthetopthreeplayersofthatbusiness Growthfocusedorganization–increasingrevenuesandprofitabilitycontinuously, throughvolumegrowth,efficiencyimprovement Beacustomerdelightdrivenorganization, providingcustomersspeedy,qualityand optimumsolutionsandsupportingthemtimely andeffectively andcostmanagement Beapreferredemployerbybuildingaboundary less,learningandprocessdrivenorganization Buildpartnershipwithsuppliersandbea preferredcustomertooursuppliers 3
MasterHandlersDocking Equipments (MHDE) BriefOverview • 1982–CompanystartedtomanufacturerScissorliftascommitmenttoloadingand unloadinginitiativescompanyhasundertaken(300+installations) 1985–CompanystartedtomanufacturerHydraulicDockLeveler( 150+ installations) 2011–CompanystartedtoimportDockShelter,HighSpeedDoorsandIndustrial SectionalDoors 2012–Asorganizationalre-structureandincreasedgrowthcompanyhasdecidedto formseparatesubsidiarycalledMasterHandlersDockingEquipments(MHDE)under MasterHandlersGroup • • • ProductsRanges • • • • • DockLevelers DockShelters ScissorLifts HighSpeedDoors IndustrialSectionalDoors 4
Dock Levelers (Brief Overview) A Dock Leveler is installed at the loadingbay&usedforbridgingthe difference in height & distance betweenthebay&thevehiclefloor It serves as an adjustableplatform that allows for the fast & easy movementof forklift&othermeansof material handling for loading & unloadingfromthevehicle TheMHDockLevelerisa hydraulicdocklevelerwithahingedlip,whichconformstothe highestEuropeanStandardsforperformance&safety Itnotonly providesforthemostefficientloading&unloadingprocess,butalsocomeswith thebestsafetyfeaturestoreducetheriskofanyaccidents The dock leveler can accommodatedifferent types of material movementacross its platformaswellasadjusttomanydifferentvehiclesizes. 5
Dock Levelers (Specifications andFeatures) Standard Dimension • • • • • • PlatformWidth- 2000to2250mm PlatformLength-2000to4000mm LipLength–400mm ConstructionHeight–600mm Effectiveworkingrange- Capacity–6ton +/-300mm Features SafetyProvision • Speciallydesignedimportedpower withmotor Easysinglepushbuttonoperation pack • Fullyhydraulicsafetystop button &emergency • • • • Non-retractableslidingtoeguards Completely closed hydraulic system Robust lip keepers for transverse unaffectedbydirtordust Suitablefordifferentvehiclewidths Safetymarkings Automaticheightadjustment movement Black/Yellowsafetymarking Non-removablemaintenancestrut Built-inhoseburstvalve • • • • • • 6
Dock Shelter (Brief Overview) ADock Shelter is used for sealing the area aroundthedoor&thevehicledockedatthe loadingbay The special design & construction ensures optimalsealing&durability Itaccommodatesdifferenttruck&vehiclesizes atthesameopening Itisolatestheinternal&externalenvironment&protectsfromharshweatherconditions Iteffectivelysealstheopeningsfromwind,rain,&snowandalsopreventsentryofdust& othercontaminationthroughtheopenings TheDockSheltersareessentialfortemperature-controlledenvironmentsastheyprevent themovementofair&conserveenergy Thecurtainsaremadeofspecialmaterialwithhightearresistance,tensilestrength& temperaturedurability Thespecialmaterial&fabricationprocessusedforthecurtainsensureslong-life 7
Dock Shelter (Specification& Features) StandardDimension • • • • • OverallDimension- 3400(W) x3400(H) Projection–600mm Widthofsidecurtain–600mm HeightoftopCurtain–1000mm CurtainConstruction–3000gr/m Features • • • • • Front&rearframemanufacturedfromthermallygalvanizedsteels Facilityforwaterdrainageonthetopside Curtainsmadeofdouble-layerpolyesterfabric& resistanttoUVradiation HighlywearresistantcurtainswithhardantistaticPVCcoating Approachmarkersonsidecurtainsforvisualguidance OurrangeofdocksealingsolutionsalsoincludesDockSeals,InflatableDockShelters& Variousdimensionsareavailableto accommodatedifferentsizeopenings&vehicles DockHouses. 8
Scissor Lifts ( Brief Overview) A Scissor Lift is an elevating platform that assists in the process of raising & lowering goodstodifferentheights Thesurfacemovesup&downbytheclosingor openingofcrossedsupportspivotedlikethetwo halvesofapairofscissors TheScissorLiftmatchesthelevelofthegoods withthefloor&allowsforeasytransferofgoods intothebuilding TheMHScissorLiftishydraulicoperated&designedwithfail-safesystems Itprovidesforeasymovementofgoodsbymatchingthefloorlevel.Itsbuilt-insafety featuresreducetheriskofanyaccident It hasbeendesignedtoaccommodatevariousdifferenttypesofmaterialmovement acrossitssurface Thesurfacecanbecustomizedtomatchthehandlingrequirements(forexamplewith rollers) 9
Scissor Lifts (Specifications& Features) SafetyFeatures • Fully hydraulic safety stop button Built-inhoseburstvalve Norubberhoses & emergency • • StandardFeatures • • • • • • Speciallydesignedimportedpowerpackwithmotor ZeroLeakValvepreventsdownwardcreep Knucklejointavoidsunduestresses Stressanalysisensureslonglifeoftheequipment Easypushbuttonoperation Compact&maintenancefreehydraulicsystem TheMHScissorLiftsareavailableinvariousdifferentsizes&loadcapacityashighas20Tonstomatchthe applicationrequirements 10
High Speed Doors ( Brief Overview ) High Speed Doors are ideally suited for openingswithhighgoodstraffic Theirdurableconstructionallowsfastopening& closingoverahighnumberofcycles Thedoorseffectively&efficientlyisolatethetwo differentareaswhileoptimizingthetrafficflow Thehigh-speedoperationcontrolstemperature &pressuredifferences,reducesenergylosses, &isolatesdust&air-bornecontaminants Thebuilt-insecuritysystemsensureaccidentfreeoperationathighspeedsandhightraffic flow TheHighSpeedDoorsaredesigned&builtinconformancewiththehighestEuropean standardsforperformanceofsafety Thedooriswounduponashaftplacedabovetheopening&requireminimumspace Thecompletesystemisinstalledbehindtheopening&enablesuseofthecompletewidth &heighttopassthrough 11
High Speed Doors (Spec& Features) StandardDimension • • • • • • • FrameMaterial-GalvanizedSteel CurtainMaterial- PVCorPolyester Curtainthickness-0.6to2mm Heatresistance--10to+55Celsius Openingspeed-3.1m/s(max.) Closingspeed-1.0m/s (max.) DoorSize-4000(W) x4500(H)mm Features SafetyProvision • Sealing profile made of high EPDMrubber resistant • Integrated photo cell to detect an obstacle&stopbeforecontact Additionalsafety contactbar to detect contactwithanobstacle Doubleprotection againstdownfall throughself-locking wormgear&falling brake Fireproofcurtains&IP67protectionfor safetydevices 12 • High wind resistance from a vertical • flexible&horizontalrigidconstruction Selfrepairthroughautomaticinsertionof thecurtainbackintotheguides Control unit with cycle counter, faults indication&reportingofserviceinterval Selfsupportinggalvanizedsteelframe • • • • •
Industrial Sectional Doors ( Brief Overview) The Industrial Sectional Doors are for vertically industrial opening doors ideally suited applications The doors are designed to be aesthetically pleasing & providehighweather resistance The isolate the inside of the building & provide protection The Sectional Doors are constructed to provide maximumspacebothinside& in frontofthe door. theopening,thusprovidingfulluseoftheavailable Thewholesystemisinstalledbehind dooropeningwidth&height Thisspecialdesignalsominimizesthepossibilityofsystemdamage The special multi-layer panel used in the door effectively isolates from temperature differences,wind&sound Alongwiththefunctionaldesignfeatures,theirattractivedesignalsomakesthedoors aestheticallypleasing 13
Industrial Sectional Doors ( Specs& Features) Features • • 40mmthicksandwichpanel Excellent resistance Strongcore freeofCFC Automatic insulation & corrosion • ofhardpolyurethanefoam • control with integrated commandbuttonsOPEN-STOP-CLOSE • Information display unit with built-in operationcycle&servicecyclecounter SafetyProvision • • • • Fingersafeprotectionfeaturepreventsriskof fingersbeingtrapped Compactsideguidesmakeitimpossibletoinserta handoranyotherobject Springleafpreventsdoorfromfallingdown Additionaldownfallprotectionthroughcablebreakdevice Thedoorsareavailableindifferentsizes&configurationstomeettheexactcustomerrequirements 14
OurInfrastructure TotalEmployeeStrength: 200+, outof whichalmost 100are engineers Engineeringdesignin3-Dwith wellestablisheddatabase and libraries In-houseautomationand controlfacility withcustomized softwaredevelopment Strong after-salesservice; remote diagnosticandsupport Manufacturingand assemblyfacilities: Totalfacilitiesof approx.25,000sq.m. 3 locationsinPune:Kothrud, BhosariandRanjangaon NewplantestablishedinGujarat nearAhmedabad(5000sq. m.) MachiningCentrewith30generalpurposemachinesincludingfloor-boring andplano-milling 15
Overview of Manufacturing Facilities Location Activity PlotArea (sq. m.) Factory area (sq. m.) Officearea (sq. m.) Punecity Corporateofficeand controlpanelbuilding 1100 330 700 Bhosari– 20kmfrom Pune Manufacturingand assemblyfacility with in-housemachining center 2500 1150 700 Kondhapuri – 50km from Pune Manufacturingand assemblyfacility with in-housemachining center andpaintshop 15000 6000 (2 units) 1150 (2 units) Chattral– 40kmfrom Ahmedabad Manufacturingand assemblyfacility with in-housemachining center andpaintshop 5000 3900 730 16
Some of our Prestigious Customers 17
Thank You 17of17/1B,KothrudIndustrial Pune411038,India +91-20-66272700 Estate www.mh-dockingequipments.com www.masterautomation.inwww.masterzippel.comwww.masterhandlers.com 18