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Strategies for Effective Material Flow Systems Planning

Dive into material flow systems, departmental planning, and activity relationships, with emphasis on space requirements. Explore flow patterns, department layouts, and qualitative and quantitative flow measurements for efficient facility planning.

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Strategies for Effective Material Flow Systems Planning

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  1. Text Illustrations in PPTChapter 3- Flow Systems, Activity Relationships and Space Requirements Facilities Planning, 4th EditionJames A. Tompkins, Tompkins Associates, Inc. ISBN: 978-0-470-44404-7

  2. FLOW SYSTEMS fig_03_01 Logistics system.

  3. fig_03_02 Materials management system.

  4. fig_03_03 Material flow system.

  5. fig_03_04 Physical distribution system

  6. MATERIAL FLOW SYSTEMS A- Flow within Workstations B- Flow within Departments fig_03_05Flow within product departments. (a) End-to-end. (b) Back-to-back. (c) Front- to-front. (d ) Circular. (e) Odd-angle.

  7. fig_03_06Flow within process departments. (a) Parallel. (b) Perpendicular. (c) Diagonal.

  8. Flow within Product and Process Departments with Material Handling Considerations fig_03_07The line flow pattern.

  9. fig_03_08The spine flow pattern.

  10. fig_03_09The loop flow pattern.

  11. fig_03_10 The tree flow pattern.

  12. C- Flow between Departments fig_03_11Flow within a department considering the locations of input/output points. (a) At the same location. (b) On adjacent sides. (c) On the same side. (d ) On opposite sides.

  13. fig_03_17 Flow planning hierarchy.

  14. fig_03_18The impact of interruptions on flow paths. (a) Uninterrupted flow paths. (b) Interrupted flow paths.

  15. fig_03_19Illustration of how backtracking impacts the length of flow paths.

  16. fig_03_20Illustration of how backtracking impacts the length of flow paths.

  17. DEPARTMENTAL PLANNING fig_03_21 Volume-variety layout classification

  18. table_03_01

  19. fig_03_37

  20. table_03_02

  21. table_03_02a

  22. ACTIVITY RELATIONSHIPS a. Quantitative Flow Measurement fig_03_38 Mileage chart

  23. fig_03_39 Triangular mileage chart.

  24. fig_03_40 From-to chart.

  25. fig_03_41Flow patterns indicating the order of flow given in (a) straight-line flow; (b) U-shaped flow; (c) S-shaped flow; (d) W-shaped flow.

  26. Example 3.4 Developing the from-to chart tableun_03_01

  27. fig_03_42Figure 3.42 From-to chart for Example 3.4. The circled numbers represent component num- bers, and the number following the circled numbers indicates the volume of equivalent flows for the component.

  28. b.Qualitative Flow Measurement table_03_03 Closeness Relationship Values

  29. fig_03_43 Relationship chart.

  30. SPACE REQUIREMENTS fig_03_44Workstation drawing required to determine total area requirements.

  31. fig_03_45

  32. fig_03_46 Visual factory scenario.

  33. prob_03_01

  34. prob_03_02

  35. prob_03_09

  36. prob_03_10

  37. prob_03_11

  38. prob_03_12

  39. table_03_04

  40. table_03_05

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