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Rework Process for Defective Materials: SAP Best Practices

This process covers reworking defective manufactured materials found in the warehouse, ensuring transparent costs and utilizing standard shop-floor control functionalities. Key steps include creating rework production orders, goods issue, confirmation, and goods receipt. SAP enhancement package 6 for ERP 6.0 is required, involving roles like Manufacturing, Warehouse Clerk, Production Planner, Production Supervisor, and Shop Floor Specialist.

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Rework Process for Defective Materials: SAP Best Practices

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  1. Rework Processing (Stock-Manufactured Material) SAP Best Practices

  2. Purpose, Benefits, and Key Process Steps • Purpose • This process covers the rework of defective manufactured materials that are found in the warehouse. • Benefits • Transparent costs for rework activities • Use of all standard shop-floor control functionalities is possible • Key Process Steps • Create rework production order • Goods issue for defective material • Confirmation of rework production activities • Posting goods receipt for rework production order

  3. Required SAP Applications and Company Roles • Required • Enhancement package 6 for SAP ERP 6.0 • Company Roles • Manufacturing • Warehouse Clerk • Production Planner • Production Supervisor • Shop Floor Specialist

  4. Detailed Process Description • Rework Processing (Stock-Manufactured Material) • For materials that can be reworked, a production order is created for correcting the defect. The costs associated with the rework production order will be settled to profitability as a material variance.

  5. Process Flow Diagram Rework Processing (Stock-Manufactured Material) Event Identified Component in Stock Requires Changes End Process Production Planner Create Rework Production Order Release Rework Production Order Shop Floor Specialist Confirmation of Rework Production Activities Warehouse Clerk Goods Issue for defective Material Posting Goods Receipt for Rework Production Order Production Supervisor Review Order Confirmations

  6. Diagram Connection Legend <Function> Hardcopy / Document External to SAP Financial Actuals Business Activity / Event Budget Planning Unit Process Manual Process Process Reference Existing Version / Data Sub-Process Reference Process Decision System Pass/Fail Decision

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