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SmartVFD HVAC and BYPASS Introduction

SmartVFD HVAC and BYPASS Introduction. Introduction & Agenda. Introductions Why we are here today What we will cover VFD General Overview Honeywell’s Smart VFD Hardware & Wiring Manuals & Estimating Tool Hands on Labs Wizard Monitoring Faults Basic Parameters Additional Parameters

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SmartVFD HVAC and BYPASS Introduction

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  1. SmartVFD HVAC and BYPASS Introduction

  2. Introduction & Agenda • Introductions • Why we are here today • What we will cover • VFD General Overview • Honeywell’s Smart VFD • Hardware & Wiring • Manuals & Estimating Tool • Hands on Labs • Wizard • Monitoring • Faults • Basic Parameters • Additional Parameters • PID Wizard • Keypad control

  3. Buildings use Massive Amounts of Energy • All Buildings use 40% of US Energy • 74% of electricity is consumed by commercial buildings(source: US DOE, 2008 Building Energy Data Book) • More than half of that electricity is used to move air and water • VFD’s are a key component of an energy savings strategy

  4. Energy Savings Oversized Fans and Pumps Capacity usually exceeds demand Constant to Variable Flow Green House Gas Reduction 80% of commercial building CO2 emission due to electricity consumption VFDs reduce Wear and Tear Soft Start built in Improved Comfort VFDs Reduce Electricity Use And… A VFD provides speed control for a fixed-speed motor

  5. Uses - Everywhere • Supply and return fans • Cooling Towers • Compressors • Stairway and garage ventilation • Boiler pumps • Kitchen Hoods • Roof Top Units • Air Handlers • Elevators • Escalators VFDs are a crucial part of energy management systems

  6. DC Bus • Capacitors • Current/Voltage • Measurements • Voltage Out • Voltage In • U • L1 • V • L2 • W • L3 • RFI Filter • DC Chokes • Rectifier • Bridge • IGBT Inverter VFD?

  7. Flow Rate Rotational Speed System Friction Rotational Speed2 Horsepower Rotational Speed3 Savings • Affinity Laws • Pumps & Fans • Centrifugal & Axial

  8. 100 Power (%) Speed 0 100 Flow Rate (%) Savings • Pump Systems • Methods • By-Pass • Modify Impeller • Change Impeller • Throttling Valve • New Pump • VFD

  9. Power (%) Speed (%) Savings • Fan Systems • Methods • By-Pass • Inlet Vane Pitch • Control Damper • New Fan • Eddy Current Drive • VFD

  10. Savings • VFD Financial Analysis • MS-Excel Spreadsheet • Needed Information • Nameplate Data • Load Data • Operating Hours • Electricity Unit Cost • Installed Cost • Data Output • VFD Size • Operating Costs • Annual Savings • Simple Payback • Typically 0.5-3.0 Year SPB

  11. VFD? • How does it hook-up? • Simple Installation

  12. Most Common Application

  13. Motors

  14. Motors

  15. Honeywell’s Smart VFD

  16. Honeywell VFDs Yesterday – NX Series NXL • 480V (1.5-40HP) • NEMA 1, 12, 3R • MODbus Standard • 3DIN, 2AIN, 1AO, 1RO • RFI filter • AC choke NXS • 208/230 (1 – 125HP) • 480 (1.5 – 250HP) • 575 (3 – 100HP) • NEMA 1, 12, 3R • BACnet, MODbus, LON, N2 and others available • 6DIN, 2AIN, 1AO, 2RO • RFI Filter • AC choke Cool Blue Bypass • All Voltage and HP ranges • NEMA 1, 12, 3R • Disconnect Only • 2-Contactor • 3-Contactor • AutoBypass & HOA

  17. Honeywell SmartVFD – Today and tomorrow • SmartVFD BYPASS • SmartVFD HVAC • Disconnect • 2-Contactor • 3-Contactor • Auto-Bypass & HOA • SmartVFD COMPACT • 480 VAC .5-7.5HP • 208/230VAC, 1~in, .25-3HP • 208/230VAC, 3~in .25-3HP • 115VAC, 1~in .15-1.5HP • 575Vac, 1HP-7.5HP • NEMA1 Kit • Modbus Std SmartVFD HVAC 480 VAC – 1.5-250HP 230VAC – 1–125HP 575VAC - 1-150HP Graphic Interface Std fieldbusprotocals

  18. Intuitive Interface Easy Commissioning Standard Communication Reliable Protection Effective Operation/Monitoring SmartVFD HVAC The SmartVFD for Smart Buildings

  19. High resolution Intuitive commissioning Manual in keypad Help screens Real time clock Local/Remote Button Memory in keypad Multi-monitor screen Intuitive Interface Intuitive, Effective, Consistant SMART

  20. Easy Communications Standard RS485 BACnet N2 Modbus Ethernet Modbus/TCP BACnet/IP Option Cards LonWorks – part #: 32006630-001 Profibus CANopen DeviceNet Ethernet Free Software to program drive: http://beyondinnovation.honeywell.com/products/smart_vfd_bypass.html (click on commissioning tool) - Cable for drive to computer: HVFDcable Built-in Communications

  21. DC Choke (5% line reactor) Built in resistors for upfront protection Varnished boards RFI filter standard Built in Fan NEMA12 extra fan Built-In Protection Harmonic, RFI, Environmental Protection

  22. Start-up Wizard – Pump/Fan PID Wizard Power loss ride through Fire mode Pump and Fan Cascade Ramp Time Optimizer Maintenance Counters Pump Soft Fill 2 PID Controllers SMART Software The SmartVFD for Smart Buildings

  23. Low total installed cost Compact size Easy component access NEMA 1, 12, 3R All configurations Disconnect 2-contactor 3-contactor 3-contactor with AutoBypass, HOA SmartVFD BYPASS

  24. Available configurations • Fused • Disconnect • Fused/CB • Disconnect • Drive • Drive • Drive • Overload • Protection • Disconnect, 2-contactor, 3-contactor

  25. Warranty • Honeywell stands by its product • 1 year standard warranty • 3 year warranty with commissioning training • Quality level excellent • Proper sizing • Proper grounding • Proper NEMA rating • Temperature control

  26. SmartVFD Wizard Literature Energy Estimator Selection Tool Take-off Service Harmonic Simulator Technical Support Tools Specify-Select-Install-Operate-Monitor

  27. Literature and Tools Information

  28. Hardware & Wiring

  29. Smart VFD HVAC Mechanical Construction MR4 • Panel • Main DC Fan • IP54 Fan • Rectifying , • brake and IGBT • Heatsink • DC Choke • Control • assembly • Power Board • IP21 or 54 • Plates and • sealing • DC Capacitor • GND Plates

  30. Smart VFD HVAC Cabling • Sealing • No throughput clamps needed in IP21 • No throughput clamps needed in IP54 • EMC • 360 % grounding with easy clamps inside the drive (consertrig) • Input cables • MCMK no shield needed • Motor cables • Max lenght • MR4 100m • MR5 and MR6 150m • MR7 200m • C2 MCCMK and C3/IT MCMK • Grounding • 2 PE wires needs to be connected to ground to fulfill EN61800-5-1. • Fuses and cable sizes MR4-9 • Chapter 4.1.1.X in installation manual

  31. Smart VFD HVAC Fieldbus RS-485 • RS485 2 Wires always included in Vacon 100 HVAC: • BACnet • N2 • Modbus • RS485 4 Wires • Keypad • PC Tools • RS-485 4W • RS-485 2W

  32. Smart VFD HVAC Fieldbus Ethernet • Ethernet module is integrated to the main processor • Supported General Protocols • TCP/IP (basic protocol) • DHCP, AUTOIP, IPConfig • FTP (Future Option) • HTTP, simple web browser interface (Future option) • Supported Industrial Protocols • Modbus/TCP • BacNet IP • Vacon HMI protocol (for PC tool usage) • Ethernet/IP and Profinet (Future option) • Cable max lenght 100m (to switch) • Ethernet

  33. Smart VFD HVAC Control Board • ARM9 Processor (200MHz) • Flash Memory 32Mb • RAM Memory 128Mb

  34. Technical Data – Manuals & Estimating Tool

  35. http://customer.honeywell.com/VFD http://beyondinnovation.honeywell.com Technical Support – 888 516 9347 Option 4

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