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I.P.R.S LIMITED. CLADDING REPAIR AND COATING SYSTEM SPECIALISTS. ABOUT IPRS. PROVEN TRACK RECORD WITH 10 YEARS SERVICE HISTORY IN THE PRE-FINISHED STEEL, COIL & POWDER COATED REPAIR MARKET SECTOR. OVER 20 YEARS OF EXPERIENCE FROM ON-SITE PERSONNEL.
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I.P.R.S LIMITED CLADDING REPAIR AND COATING SYSTEM SPECIALISTS
ABOUT IPRS • PROVEN TRACK RECORD WITH 10 YEARS SERVICE HISTORY IN THE PRE-FINISHED STEEL, COIL & POWDER COATED REPAIR MARKET SECTOR. • OVER 20 YEARS OF EXPERIENCE FROM ON-SITE PERSONNEL. • APPROVED BY HOUSEHOLED NAMES SUCH ARCELOR, KINGSPAN, AKZO NOBEL, TEGRAL, EUROBOND, EUROCLAD AND MANY MORE. • OFFER BACK TO BACK WARRANTIES WITH MANUFACTUERES. • OFFER COST EFFECTIVE COATING SOLUTIONS FOR ALL ASPECTS OF APPLICATIONS. • PROVIDE UP TO DATE RESEARCH & DEVELOPMENT ON ALL NEW COATING SYSTEMS & APPLICATIONS. • PROVIDE TECHNICAL BACK UP FROM COATING MANUFACTURERS, EXPERIENCED ON / OFF SITE PERSONNEL, INDEPENDENT COATING INSPECTORS.
SERVICES PROVIDED • Specialists in the Repair and re-spray of Coil Coated & Pre-Finished Steel coating systems such as PVF2 / PVDF / Plastisol / Polyester / Polyurethane and other systems upon request. • Specialists in the Repair and re-spray of Powder coating systems to Curtain Walling, Cladding, flashings, Roofs, Doors and all associated items on any building. • Repair and re-spray systems to food safe and clean-room cladding in high risk environments including cold stores / refrigerators. • Cut edge corrosion treatment & protection using Seamsil products approved by Kingspan and Corus to gutter edges, roof sheet overlaps and gutter systems. • Corporate colour changes & Re-Branding of Metal / Aluminium shop fronts, windows, cladding etc. • Application of Poly-roof Cold Liquid applied coating systems to Asbestos, Bitumen, Cladding, Concrete, Felt etc. roofing materials and offering 10 to 25 years insured back guarantees.
SERVICES CONT’D……. • Blasting / alternate removal options and application of industrial coatings. • Coating repair and re-spraying of Sectional Overhead Doors. • Repair and re-spray of Staircases, Entrances, Balustrades etc. • In-situ refurbishment to lift doors, frames, and carriages. • Application of anti-graffiti coatings. • Application of thermal coatings • On site galvanic protection / upgrade using Zinga. • Distribution and application of antibacterial and antimicrobial coating systems. • Application of epoxy resin and antibacterial floor coating systems.
MARKET SECTOR • PHARMACEUTICAL • AGRI FOODS • COMMERCIAL • INDUSTRIAL • MOTOR INDUSTRY • IT & COMMUNICATIONS • INFRASTRUCTURE • PETROCHEMICAL • SPORTS & LEISURE • AND MANY MORE…………
PHARMACEUTICAL SECTOR Pharmaceutical facilities have to meet strict requirements, regarding maintenance of cladding panels and doors in a clean-room environment. However, even the best maintained site can suffer cladding panel damage, caused by personnel working in a specific area or the constant moving and relocation of plant and machinery. With the current unstable world economy Pharmaceutical facilities are constantly monitoring and reviewing their maintenance budgets with a view to meeting strict auditing requirements and guidelines from their customers. The magnitude of the impact of micro-organisms is recently recognised by the World Health & Safety Organization. The awareness of the health risks of bacteria such as E.Coli, Salmonella etc. is high and IPRS's contribution & dedication by providing coating repair solutions to minimise such risks is strongly connected to our attention for health improvement and welfare.
PHARMACEUTICAL SECTOR Clean-rooms consist of specialised materials, chemicals, equipment and protocols unique to each facility. As the front-line defence in protecting the customer’s investment, this requires: • All IPRS staff to be fully trained in the entry and exit procedures in a live environment. • All equipment used by IPRS personnel to be application-specific. • A well-designed cleaning methodology, a verification programme and a commitment to ensure that clean-room maintenance demands are met. • The exclusion of any material, substance, particle, chemical or other undesirable substance that can taint, pollute, defile, make impure or unclean, or adversely affect the process or product. • The highest priority from IPRS staff when working in a live clean-room environment. • Contamination can take many forms. For this reason, IPRS has a full-time research department working in conjunction with its suppliers to minimise the chances of contamination from its products being introduced into the clean-room environment.
PHARMACEUTICAL SECTOR IPRS designs, procures, supplies and installs special coating programmes specifically tailored to individual clients requirements in controlled environments taking into account the following criteria: • Provision of VOC compliance and legislation. • Prevention of odour while working under live production conditions through choice of water-based products and procedures i.e. working behind tented screens using roll / spray application techniques to achieve high standard of finish required. • Provision of an easy-clean surface with high scratch resistance and covers defects. • Provision of good wash resistance with a long life expectancy and a product that can be cleaned with high pressure. • Provision of chemical resistance against cleaners, disinfectants or sterilising agents based on the client's cleaning methodology. • Provision of an elastic product for good impact resistance. • Provision of certification and approved products. • Provision of products to prevent growth of fungi and bacteria. • Extensive Research and development of new spraying techniques, applications (over 13 various methods) and equipment. • Extensive Research and development on new containment booths and protection systems. • Extensive Research and development on new filtration systems. The availability of a quick and cost-effective back-up solution to replacement is critical in preventing costly downtime & disturbance.
AGRI FOODS SECTOR IPRS Limited carry out repairs, remove and re-new coating systems to external cladding, steelwork and internal Food safe, Coldstore, Refrigerator cladding surfaces in all sectors of the food Processing and Manufacturing Industry over the past ten years. The company carries out the following in-situ repairs to all coated / un-coated metal substrates and applies coating systems to damage areas to avoid creating a habitat that could support a bacteria, mould and algae spore outbreak: • Indentations to wall / ceiling cladding, doors & flashings. • Perforations to wall / ceiling cladding, doors & flashings. • Refurbishment & rejuvenation of existing aged coated surfaces. • Stripping existing defective coatings & re-applying new client specific tailored system. • Application of Inducoat Waterbase Anti-Bacterial and Anti-Microbial coatings systems to walls & floors. Note: The use of roll and spray application allows work to be carried out in a shutdown or live environment thus preventing costly downtime.
TYPICAL TYPES OF INTERNAL CLADDING DAMAGE Typical Indentations Screw holes – Removal of Socket Perforations Start of De-lamination around damage not repaired Coating starting to blister and de-laminate Complete coating breakdown and de-lamination
Example of Food Safe Cladding After remedial works with Inducoat Flexcoat Anti-bacterial / Anti-Microbial coating system.
INDUSTRIAL & COMMERCIAL Services Provided: • Internal & External Cladding repairs to all types pre-finished and coil coated materials / coatings. • Internal & External Wall & Roof Cladding stripping and re-coating. • Cold Liquid Applied Waterproof coatings to existing Metal Clad / Concrete / Asphalt / Bitumen / Asbestos / Trocal etc. roofing systems. • Internal & External Curtain Walling / Windows / Doors coating refurbishment works to all types of substrates such as PVC, Aluminium, Anodising, Powder Coating etc. • Corporate Colour & Logo Re-Branding. • Cut edge corrosion / Gutter Re-Lining / Roof Light Refurbishment Works. • IPRS will carry out full building envelope surveys and technical consultancy.
INDUSTRIAL & COMMERCIAL Advantages For Refurbishment Works: • Future Protection of Building Envelope. • Extension of Life to First maintenance with backed up Warranties. • Prevention of costly replacement and disturbance to existing business. • Added Value for Re-Sale or Letting by enhancing the Aesthetical appearance of the property. • Refurbished property in established commercial or industrial environment rather than in a new less established development. • IPRS Limited offers a total building envelope solution.
INDUSTRIAL & COMMERCIAL Cladding Repainting The performance of cladding coating systems are generally defined by the Minimum Period to Re-Paint Decision. This is the length of time before a building owner needs to consider will the cladding require re-painting. Cladding coating systems are manufacturerd with extremely high performance expectations. All products used for exterior applications are designed to withstand the environment but can degrade over time by means of the following main factors: • Sunlight • Chemicals & pollutants • Water, oxygen and salts. • Wind-blown sand and salts
INDUSTRIAL & COMMERCIAL They can deteriorate and become defective as a result of additional external forces such as: • Age of coating system. • Coating damage during installation • Coastal Locations. • Urban Locations. • Industrial Pollution. • Environmental Pollution. • Climatic Changes. • Maintenance over the lifetime of the system. When the barrier properties of such coatings breakdown it can lead to corrosion of the under lying substrate. Unfortunately, corrosion rate data cannot be generalised due to the variations in atmospheric environments.
Typical Coating adhesion failure on external cladding Typical Plastisol Coating adhesion failure Typical PVDF Coating adhesion failure
INDUSTRIAL & COMMERCIAL Over-paint solutions are available, designed and tailored by IPRS Limited to suit each client’s requirements for aged cladding systems. The correct choice of a coating system can restore their appearance and significantly extend the building life. IPRS Limited has gained vast experience over the past ten years in the refurbishment and restoration of buildings and improving their performance, specification and aesthetics. We can offer our Clients and building owners a stress free refurbishment solution in preventing considerable disruption to production and the workplace. The business operation can continue within the confines of the building during the over-coating operation. IPRS Limited develop a good understanding with all our clients of the potential problems but with detailed planning and choice of materials to suit each specific environment requirement all difficulties can be overcome. IPRS Limited will also evaluate and assess costs, durability of new coating system, guarantee and each building owners tailored needs.
INDUSTRIAL & COMMERCIAL The quality of an over-coating solution and its longevity is influenced by the way in which it is installed. IPRS Limited workmanship, quality and adherence to manufacturer’s guidelines is clearly defined by our approval of household names like such as Kingspan Ltd., Spanwall Ltd., Corus Ltd., Arcelor Mittal, Joriside etc. The main types of over-painting solutions are: • Painting over existing coated surfaces with minimal damage to the existing exterior surface, which may require a major upgrade or change of colour. • Painting over existing coated surfaces with degree of adhesion failure and evidence of corrosion, which may require a major upgrade, change of colour or extension on the lifetime for the cladding system. • Stripping & painting previously coated surfaces, which require a major upgrade to extend the lifetime of the cladding system. We offer stripping techniques such as paint remover, slurry blasting, sand blasting, hydro blasting etc. in considering our client’s requirements and environmental impact.
Aged Cladding with Defective Coating stripped and over-coated at Bausch Lomb, Waterford.
Aged Cladding with Defective Coating stripped and over-coated at Bausch Lomb, Waterford.
Aged Cladding with Defective Coating stripped and over-coated at Bausch Lomb, Waterford.
Roof refurbishment - Water jetting with protective net to collect the paint flakes.
Warehouse Cladding Refurbishment – Steelseal Coating System with 10 Year Warranty. Elevation Before refurbishment Elevation After Refurbishment
Warehouse Cladding Refurbishment – Steelseal Coating System with 10 Year Warranty. Elevation Before refurbishment Elevation After refurbishment
Warehouse Cladding Refurbishment – Steelseal Coating System with 10 Year Warranty.
Warehouse Cladding Refurbishment – Steelseal Coating System with 10 Year Warranty.
INDUSTRIAL & COMMERCIAL Roof Refurbishment / Gutter Repair & Lining “IPRS Limited is the sole Republic of Ireland distributor and GE Qualified Applicator for the GE Silicones Protective Coatings Programme co-ordinator and Seamsil system manufacturer Delvemade Limited in accordance with Application training provided by Giromax Technology Limited for Cut Edge Corrosion repair technology ”. It is our responsibility to distribute, control and apply all GE Silicone Protective Coatings to ensure correct technical and aesthetic product application under the strict guidelines/training provided by Giromax Technology Ltd. In progress technical assessments are undertaken to ensure that each project proceeds in accordance with the agreed specification. Typical monitoring includes Surface Preparation, Application Standards, Thickness & Adhesion Tests. Coris Refurbishment Solutions - Platinum Supply Chain Partner
INDUSTRIAL & COMMERCIAL Giromax Technology is the Platinum Supply Chain Partner for all repaint projects with the Platinum Partnership System Warranty administered by Corus Refurbishment Solutions. Cut Edge Corrosion occurs at the cut edges and overlapped joints on roof cladding sheets. Where the cut edges of coated metal cladding are exposed to the elements for prolonged periods of time, de-lamination may occur in the form of peel back of the factory coating. The unprotected metal substrate then becomes exposed to rusting and corrosion. If the Cut Edge Corrosion is not addressed quickly it will damage the metal sheeting and adversely affect the roof. Cut Edge Corrosion is a progressive problem and if neglected it can develop away from the cut edge, and destroy the weather seal at joint overlaps and the gutter overhang at eaves. The general condition of the roof will deteriorate rapidly and this will have a negative impact on the building value, ongoing maintenance and possible roof replacement costs.
INDUSTRIAL & COMMERCIAL The GE Silicone Protective Coatings Programme provided by IPRS Ltd. is as follows : Simple - Seamsil -Metal edge, Gutter Systems, Defective Joints Treatment & Protection. Its built in simplicity makes SEAMSIL ® a most cost effective and reliable cure for edge and overlap corrosion problems. Colours - SEAMSIL edge and overlap protection stem is available in a range of colours to match the most popular shades used in industrial claddings. SEAMSIL has good elastic and flexibility properties to withstand normal surface movements. This ensures continued optimum performance even in the most aggressive environments.
INDUSTRIAL & COMMERCIAL Simple - Seamsil -Metal edge, Gutter Systems, Defective Joints treatment & Protection. Its built in simplicity makes SEAMSIL ® a most cost effective and reliable cure for edge and overlap corrosion problems. Colours - SEAMSIL edge and overlap protection stem is available in a range of colours to match the most popular shades used in industrial claddings. SEAMSIL has good elastic and flexibility properties to withstand normal surface movements. This ensures continued optimum performance even in the most aggressive environments.
INDUSTRIAL & COMMERCIAL Natural - G.E. Delcote Architectural Coating Inorganic Silicone Technology ensures that the G.E. Delcote Architectural coating remains naturally unaffected by UV or extremes of weather and temperature. Silicone coatings are non- sacrificial and naturally halt the process of corrosion. No corrosion inhibitors or primers are required. Used in conjunction with Seamsil, its fast application minimises site disruption.
INDUSTRIAL & COMMERCIAL Protective - Delglaze Weatherproof Coating Delglaze is a high performance, high build, single component moisture curing aliphatic polyurethane coating that cures to provide a clear, tough membrane principally for the re coating and sealing of aged and weathered grp roof lights. Once clean of moss and lichen, Delglaze seals in the exposed fibres, remaining flexible enough to accommodate roof light movement. Fully cured Delglaze provides a tough clear elastomeric coating with crack bridging capabilities that is particularly effective on difficult to replace roof lights on an asbestos cement roof.
Examples of Cut edge Corrosion Start of cut edge corrosion @ 50mm Start of cut edge corrosion @ 75mm Start of cut edge corrosion @ 100mm Corroded metal 50-75mm on top sheet only Metal corroded on top & bottom sheet Cut edge corrosion at maximum limit
Examples of Cut edge Corrosion Metal corroded thru. Top & bottom sheeting Fibre, debris, moisture has created a poultice under the roof lap ends Metal corroded thru’ from underside Metal corroded thru’ from underside of sheeting approx. 4-6” up from joint Metal Corroded thru’ past first fixing Roof requires replacement – Structurally un-sound
Examples of Cut edge Corrosion Treatment Works Pre-treatment of joint Example of joint encapsulated Example of joint encapsulated Example of joint treatment with patch to bottom sheet Example of joint treatment complete Example of joint complete
Examples of Cut edge Corrosion Treatment Works Example of joint complete Joint complete at Roof Light Joint complete at Roof Light Gutter Edge treatment Gutter Edge treatment Roof light refurbished
INDUSTRIAL & COMMERCIAL Architectural Cladding Repairs I.P.R.S Limited repair, re-spray and maintain all types of new / aged architectural cladding panels. The types of profiles repaired range across a wide spectrum from micro rib to flat panels, using the latest in professional coating system technologies. "With the current unstable world economy, companies are constantly monitoring and reviewing their maintenance budgets. The availability of a quick, guaranteed and cost-effective back-up solution to replacing critical in preventing costly downtime and replacement costs. We can guarantee paint adhesion & colour match to suit each client's tailored needs and offer a back to back guarantee with the manufacturer of the cladding system. The quality of our cladding repair solutions is clearly defined by our approval of household manufacturer names such as Kingspan, Tegral, AME, Euroclad, PAROC etc.
INDUSTRIAL & COMMERCIAL Micro-Ribbed Cladding Before Repair Micro-Ribbed Cladding After Repair Flat Profiled Cladding Before Repair Flat Profiled Cladding After Repair
INDUSTRIAL & COMMERCIAL Curtain Walling (Windows / doors) refurbishment I.P.R.S. Limited carry out repairs and apply individual / site specific coating systems required in-situ on site or at our spray facility off site to damaged Curtain Walling. All curtain walling surfaces should be protected from abrasion, scuffing and other damage during transportation and installation. Many facade materials including curtain walling have to be finished or coated to protect them from the environment and give the required appearance. The quality of the finish may be the greatest factor affecting the useful life of the wall and when damaged is likely to be a contentious issue if the appearance is not acceptable to the client. • When scratched or damaged the metal may rot, corrode and suffer other forms of degradation in the presence of moisture, U.V., salt laden air and air borne pollutants. • Mortar drops and similar alkaline materials can be particularly damaging to coatings and paint finishes during the construction of any project. • Repairs to curtain walling coated surfaces can be carried out to the highest of standards by our experienced trained specialist staff and prevent a replacement process, which can delay programmes and incur un-necessary costs. The service provided to maintain all types of curtain walling coating systems including powder coating, using the latest in professional coating systems, enables I.P.R.S to guarantee 100% paint adhesion, colour matching and offer back to back guarantees with the Manufacturer.
INDUSTRIAL & COMMERCIAL Typical Damage to Curtain Walling – Scratches / Scuff marks Typical Damage – Deep Scratches Preparation & masking of Curtain Walling Damaged transom repaired & resprayed
INDUSTRIAL & COMMERCIAL Cold Liquid Applied Waterproof coatings to existing Metal Clad / Concrete / Asphalt / Bitumen / Asbestos / Trocal etc. roofing systems. “IPRS Limited is an approved Qualified Applicator for POLYROOF protective coatings. It is our responsibility to control, ensure correct technical and aesthetic product application in accordance with the strict guidelines / training provided by POLYROOF” Overlay systems such as Polyroof offer an alternative to the complete replacement of existing flat roofs. The principal advantage of this is to minimise disruption and, in the majority of cases, keep the building fully operational during the refurbishment. An overlay system is usually considered when the existing roof covering is showing early signs of breakdown. This, for example, could be a felt roof where bubbles or blisters are starting to appear, or a single ply or gutter installation where seams or joints are beginning to fail.
INDUSTRIAL & COMMERCIAL Key Characteristics of Polyroof Liquid Applied Waterproofing Systems • Seamless Cold applied membrane - Eliminates fire hazards / inconvenience of using hot applied systems. • Complete composite roofing solution - For all types of Warm or Cold roof specifications such as Asbestos, Bitumen, Concrete, Felt, Trocal etc. • Applied to existing substrate - Roofs can be safely refurbished without risk or refurbishment or disruption. • Waterproof - Prevents water from entering the structure • Joint Free - Encapsulates the roof with a complete seamless coating, which eliminates the risk of leakages. • High elasticity - Withstands regular foot traffic and roof movements without splitting or shearing. • High film strength - Impact resistant & vandal resistant with tough, durable long-lasting membranes. • UV Stable - Enables the systems to resist all types of weather conditions. 30 year durability rated by the BBAwith a10-25 year insurance backed guarantee
INDUSTRIAL & COMMERCIAL Recommended Uses for New & Existing Direct overlap application to:1. Flat & Low Pitched Roof Applications2. Asphalt3. Built-up Felt (Existing)4. Single Ply PVC Membranes5. Lead Sheeting6. Coated roofs7. Solar reflective8. Liquid applied polyurethanes and GRP9. Gutter refurbishment10. Galvanised Metal Gutters11. Concrete Gutters12. Asbestos Gutters
INDUSTRIAL & COMMERCIAL Typical Detail using Elastex system
INDUSTRIAL & COMMERCIAL Typical Thermal Up Grade Detail
INDUSTRIAL & COMMERCIAL BLASTING, ACCESS, CONTAINMENT / ENCAPSULATION & PAINTING IPRS provide coating refurbishment solutions for Bridges and other waterway structures, marine environment, tank farms, petrochemical plants, wind farms, railway infrastructure, offshore facilities and many more activities available through extensive research & development.
INDUSTRIAL & COMMERCIAL Substrates: • Ferrous materials i.e. non-magnetic coatings on magnetic substrates such as plastic, galvanising, enamel, powder paint, chrome and other coatings. • Non-Ferrous materials i.e. non-magnetic coatings on non-magnetic substrates such as anodising, plastic coatings, powder paint, aluminium, brass, stainless steel etc. • Concrete, brickwork & Plasterwork. • All types of metalwork & steelwork. Blasting & Preparation Services IPRS provide a variety of Blast cleaning and preparation services, which are effective for removing defective coatings and a variety of surface contaminants or defects. Preparation Systems: • Conventional Abrasive Blasting. • Vacum Blasting. • High pressure water cleaning. • Ultra high pressure water cleaning. • Slurry blasting. • Dry Ice blasting.